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Small-Batch Tape Casting Machine - QE-Series Lab Caster from China Suppliers and Factory for Slurry Casting
Overview
- Ideal for laboratories, universities, and small to medium-sized enterprises for trial tape casting
- Features a compact design with a minimal footprint
- Provides precise film calibration with a casting thickness range from 10 to 400 microns and supports static thickness capabilities over 1200 microns
- The base plate heating in sections with a unit length of one meter and the hot air circulation ensure the uniform drying of films throughout the production process.
- The equipment is suitable for coating trials using water-based and organic solvent-based materials.
- Includes a Doctor Blade height range from 0 to 3500 microns with an accuracy of ±(1 micron + 2% PET of the thickness). Tool adjustment precision reaches 0.1 microns, ensuring high consistency in the production process and excellent surface quality
- Designed with an intuitive and user-friendly interface that supports multilingual switching and customizable display options, making it easy for global users to operate and maintain
- Doctor Blade can becleaned without the need for disassembly.
Experimental casting machine is through the relative movement between the baseband and the scraper, the mixed slurry to form a billet film, billet film together with the baseband into the drying chamber, solvent evaporation, the formation of billet after stripping, in addition to static electricity, wind up the material belt.
Cutting-edge Features
- DronTech designed Dual-Doctor Blade
- Utilizes two sets of electrostatic dust removal systems to enhance electrostatic discharge, improving production stability and safety.
- Features dual servo motor control with adjustable tension
- Offers programmable control for self-programming and autonomous operation
Option
- Effective casting width：150-350mm
- Drying chamber length ：2-6m
- Optional automatic slurry feeding system.
- Optional automatic edge alignment system.
Technical Specifications
| Casting speed | 0.01-2m/min |
| Carrier tape width | 180mm/250mm |
| Casting width | 150-220mm |
| Dry tape thickness | 5-400 μm |
| Thickness accuracy | ±(1 μm+2%belt thickness) |
| Carrier film thickness | 0.05-0.15mm |
| Dying | depends on the model |
| Common drying regime | Three-stage floor heating +(Hot air circulation) |
Frequently Asked Questions (FAQ)
What is the casting thickness range of this experimental casting machine?
The machine offers a precise casting thickness range from 10 to 400 microns and supports static thickness capabilities exceeding 1200 microns.
What types of slurry materials can be used with this equipment?
This equipment is highly versatile and suitable for coating trials using both water-based and organic solvent-based materials.
How does the machine ensure uniform drying of the films?
Uniform drying is achieved through a combination of hot air circulation and base plate heating in sections, with each unit length measuring one meter.
Does the Doctor Blade require disassembly for cleaning?
No, the Doctor Blade is designed for convenience and can be thoroughly cleaned without the need for disassembly.
What optional systems can be integrated into the machine?
Available options include an automatic slurry feeding system, an automatic edge alignment system, adjustable effective casting widths (150-350mm), and variable drying chamber lengths (2-6m).
What are the safety and stability features of this casting machine?
The machine utilizes two sets of electrostatic dust removal systems to enhance electrostatic discharge, which significantly improves production stability and safety.