0102030405
Small-Batch Tape Casting Machine for Laboratory Use - China Suppliers and Factory Quality QE-Series
Overview
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Ideal for laboratories, universities, and small to medium-sized enterprises for trial tape casting.
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Features a compact design with a minimal footprint.
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Provides precise film calibration with a casting thickness range from 10 to 400 microns and supports static thickness capabilities over 1200 microns.
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The base plate heating in sections with a unit length of one meter and the hot air circulation ensure the uniform drying of films throughout the production process.
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The equipment is suitable for coating trials using water-based and organic solvent-based materials.
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Includes a Doctor Blade height range from 0 to 3500 microns with an accuracy of ±(1 micron + 2% PET of the thickness). Tool adjustment precision reaches 0.1 microns, ensuring high consistency in the production process and excellent surface quality.
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Designed with an intuitive and user-friendly interface that supports multilingual switching and customizable display options, making it easy for global users to operate and maintain.
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Doctor Blade can becleaned without the need for disassembly.
Experimental casting machine is through the relative movement between the baseband and the scraper, the mixed slurry to form a billet film, billet film together with the baseband into the drying chamber, solvent evaporation, the formation of billet after stripping, in addition to static electricity, wind up the material belt.
Cutting-edge Features
DronTech designed Dual-Doctor Blade
Utilizes two sets of electrostatic dust removal systems to enhance electrostatic discharge, improving production stability and safety.
Features dual servo motor control with adjustable tension.
Offers programmable control for self-programming and autonomous operation.
Option
Effective casting width: 150-350mm
Drying chamber length: 2-6m
Optional automatic slurry feeding system.
Optional automatic edge alignment system.
Technical Specifications
| Casting speed | 0.01-2m/min |
| Carrier tape width | 180mm/250mm |
| Casting width | 150-220mm |
| Dry tape thickness | 5-400 μm |
| Thickness accuracy | ±(1 μm+2%belt thickness) |
| Carrier film thickness | 0.05-0.15mm |
| Dying | depends on the model |
| Common drying regime | Three-stage floor heating +(Hot air circulation) |
Frequently Asked Questions
What is the range and precision of the casting thickness?
The casting thickness ranges from 10 to 400 microns for dynamic film calibration, and supports static thickness capabilities over 1200 microns. The Doctor Blade tool adjustment precision reaches 0.1 microns with a total height range of 0 to 3500 microns.
Does the Doctor Blade require disassembly for cleaning?
No, the Doctor Blade is designed for easy maintenance and can be thoroughly cleaned without the need for disassembly, reducing downtime during trials.
What types of materials can be processed with this machine?
The experimental casting machine is highly versatile and suitable for coating trials using both water-based and organic solvent-based materials.
How does the drying system ensure uniform results?
Uniform drying is achieved by heating the base plate in sections (with a unit length of one meter) combined with a hot air circulation system, ensuring consistent film quality throughout the production.
What optional upgrades are available for customization?
Optional features include an effective casting width adjustment from 150 to 350mm, customizable drying chamber lengths from 2 to 6m, an automatic slurry feeding system, and an automatic edge alignment system.