0102030405
SE-Series Large-Scale Tape Casting Machine from China Suppliers and Factory - Fully Automatic with Solvent Recovery System
Overview
Meets top production standards, ideal for commercial mass production.
Suitable for LTCC/HTCC/MLCC, specialty ceramic substrates, electronic component films, flow battery energy storage, lithium battery coating, electrolytic water hydrogen production, pharmaceuticals, metal diaphragms, and other industry applications.
Produces films with thicknesses ranging from 5 to 200 μm, meeting diverse production needs.
Applicable slurry viscosity range: 100 - 10000 CPS.
Adopts advanced multi-stage drying process to ensure uniform drying of the film throughout the production.
Auto feeding & Doctor Blade height adjust systems, with ±0.1mm slurry injection precision.
The entire machine is fully enclosed, ensuring purified material feeding and complete dust removal and isolation during the casting process.
Film calibration is precise, with liquid level height reaching up to 40.0 mm.
The height range of the Doctor Blade is from 5 to 4500 micrometers, with an accuracy of ±(1 μm + 2% of the PET film thickness). The adjustment accuracy of the doctor blade can reach 1 micrometer, ensuring that the surface of the film is flat and uniform during the production process.
The user interface is intuitive and easy to use, supporting multi-language switching and customizable display options, facilitating operation and maintenance for global users.
Doctor blade can be cleaned without the need for disassembly.
Baseband Heating Control: Room temperature to 120℃ (maximum temperature of the last four sections can reach 150℃).
Doctor Blade Design: Combined non-magnetic doctor blade.
Low Temperature Casting Machine: Room temperature to 120℃.
High Temperature Casting Machine: Room temperature to 450℃.
Cutting-edge Features
DronTech designed Dual-Doctor Blade.
Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
Use a low-voltage integrated electrostatic dust removal device to enhance the electrostatic elimination effect of the equipment, improving production stability and safety.
The integrated intelligent system enables real-time monitoring of production parameters, supports remote operation and maintenance, improving management and production efficiency while reducing labor costs.
Equipped with carbide blades, ensuring durability and cutting precision, suitable for high-intensity production environments.
Options
Effective casting width: 150-350mm.
Drying oven length: 6-10m.
Optional high-temperature drying tunnel with a maximum temperature of 450°C.
Optional single-layer or double-layer casting.
Optional online thickness testing and defect detection after casting.
Online marking of casting direction.
The doctor blade can be optionally equipped as a comma doctor blade.
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Casting speed | 0.02-6.0m/min |
| Carrier tape width | 150-350mm depends on version |
| Dry tape thickness | 5-200μm depends on the material and machine type |
| Thickness accuracy | ±(1μm+2%Carrier thickness) |
| Applicable slurry viscosity range | 100-10000CPS |
| Drying | Depending on the material can be viewed through the glass Windows of the fuselage |
| Common drying regime | Multi-section bottom heating, tail section air heating (Room temperature -120℃, high temperature casting machine maximum temperature 450℃. Error ±0.1℃) |
Frequently Asked Questions
What is the film thickness range and accuracy of this casting machine?
The machine can produce dry tape thicknesses ranging from 5 to 200 μm (depending on the material and machine type). It delivers a thickness accuracy of ±(1 μm + 2% of the carrier thickness) with doctor blade adjustment accuracy reaching up to 1 micrometer.
What slurry viscosity range is compatible with this equipment?
This casting machine is highly versatile and supports an applicable slurry viscosity range from 100 to 10,000 CPS.
What are the temperature control ranges for different configurations?
The low-temperature casting machine has a heating range of room temperature to 120℃. The high-temperature casting machine can reach a maximum temperature of 450℃. The bottom baseband heating temperature control ranges from room temperature to 120℃, with the last four sections capable of reaching 150℃.
Does the doctor blade require disassembly for cleaning?
No, the doctor blade is designed for convenience and efficiency, allowing it to be cleaned thoroughly without the need for disassembly.
What are the customization options available for this machine?
Optional configurations include an effective casting width of 150-350mm, drying oven lengths of 6-10m, a high-temperature drying tunnel up to 450°C, single or double-layer casting, online thickness testing/defect detection, online marking of casting direction, and a comma doctor blade.