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Mid-Scale Tape Casting Machine MU-Series | Compact Design | China Suppliers & Factory Solutions
Overview
Suitable for tape casting film trials in research institutes and enterprises
Suitable for applications in industries such as ceramic film casting, polymer film casting, pharmaceutical filter membrane casting, food-grade gel film casting, organic polymer membrane casting, and magnetic material film casting.
Capable of producing tapes with thicknesses ranging from 10 to 600 microns to meet diverse experimental needs.
Adopts a dual drying method with sectional heating. The bottom plate heating (temperature adjustable) and hot air circulation (with variable frequency control for airspeed) are divided into one-meter sections, ensuring uniform drying of the film throughout the production process.
Features an automatic feeding system with PID flow control, ensuring slurry dispensing accuracy of ±0.1 mm.
Equipped with advanced laser displacement sensors for liquid level dosing, supporting a liquid level height of up to 40.0 millimeters.
The coating process is equipped with front lighting background detection, making it easy to visually detect subtle changes in the coating state, allowing for quick adjustments to the coating settings.
Offers a Doctor Blade height range from 5 to 3500 microns with an accuracy of ±(1 micron + 2% of PET the thickness) and tool adjustment precision reaching 1 microns, guaranteeing high consistency in the production process and excellent surface quality.
Designed with an intuitive and user-friendly interface that supports multilingual switching and customizable display options, making it easy for global users to operate and maintain.
Doctor Blade can becleaned without the need for disassembly.
MU series casting machine is to supply the mixture to the material box through the feed Defoaming Tank, the laser displacement sensor controls the liquid level height, and is made by the doctor blade to form a film. The raw embryo produced by the equipment can be dried, and the baseband and green blank can be rolled up for use, or the green blank can be stripped and trimmed after drying, and then cut to the width specified by the user. Advanced servo tension, fast calibration, high automatic control from feeding to winding, widely used in research institutes and enterprises pilot flow extension.
Cutting-edge Features
DronTech designed Dual-Doctor Blade
Incorporates high-precision servo motor control for tape casting, with adjustable speeds ranging from 0.05 to 3 m/min.
Features rapid baseband correction with an adjustment time of just 1 second, instantly centering the tape for neat winding edges.
The drying channel is fully enclosed and insulated, ensuring heat retention and safety.
Includes pneumatic alloy trimming knives with adjustable blade width spacing.
Technical Specifications
Effective casting width: 200-350mm
Drying chamber length: 6-10m
Optional automatic feeding system available
Technical Specifications
Frequently Asked Questions
Q: What industries is the MU series casting machine suitable for?
It is suitable for tape casting trials in research institutes and applications in industries such as ceramic film casting, polymer film casting, pharmaceutical filter membrane casting, food-grade gel film casting, organic polymer membrane casting, and magnetic material film casting.
Q: What is the thickness range of the films produced by this equipment?
The machine is capable of producing green tapes with thicknesses ranging from 10 to 600 microns to meet diverse experimental needs.
Q: How does the drying system ensure uniform drying of the film?
It adopts a dual drying method with sectional heating. The bottom plate heating (temperature adjustable) and hot air circulation (with variable frequency control for airspeed) are divided into one-meter sections, ensuring uniform drying of the film throughout the process.
Q: What are the height range and accuracy specifications of the Doctor Blade?
The Doctor Blade height range is from 5 to 3500 microns with an accuracy of ±(1 micron + 2% of PET thickness). The tool adjustment precision reaches 1 micron, guaranteeing high consistency and surface quality.
Q: Does the Doctor Blade require disassembly for cleaning?
No, the Doctor Blade is designed to be cleaned easily without the need for disassembly, simplifying system maintenance.
Q: How quickly can the baseband correction system center the tape?
The system features rapid baseband correction with an adjustment time of just 1 second, instantly centering the tape to ensure neat winding edges.