Mid-Scale MU-Series Tape Casting Machine from China Suppliers | Compact Factory Solution for Small-Medium Production
Overview
- Suitable for tape casting film trials in research institutes and enterprises.
- Suitable for applications in industries such as ceramic film casting, polymer film casting, pharmaceutical filter membrane casting, food-grade gel film casting, organic polymer membrane casting, and magnetic material film casting.
- Capable of producing tapes with thicknesses ranging from 10 to 600 microns to meet diverse experimental needs.
- Adopts a dual drying method with sectional heating. The bottom plate heating (temperature adjustable) and hot air circulation (with variable frequency control for airspeed) are divided into one-meter sections, ensuring uniform drying of the film throughout the production process.
- Features an automatic feeding system with PID flow control, ensuring slurry dispensing accuracy of ±0.1 mm.
- Equipped with advanced laser displacement sensors for liquid level dosing, supporting a liquid level height of up to 40.0 millimeters.
- The coating process is equipped with front lighting background detection, making it easy to visually detect subtle changes in the coating state, allowing for quick adjustments to the coating settings.
- Offers a Doctor Blade height range from 5 to 3500 microns with an accuracy of ±(1 micron + 2% of PET the thickness) and tool adjustment precision reaching 1 microns, guaranteeing high consistency in the production process and excellent surface quality.
- Designed with an intuitive and user-friendly interface that supports multilingual switching and customizable display options, making it easy for global users to operate and maintain.
- Doctor Blade can becleaned without the need for disassembly.
Cutting-edge Features
- DronTech designed Dual-Doctor Blade
- Incorporates high-precision servo motor control for tape casting, with adjustable speeds ranging from 0.05 to 3 m/min.
- Features rapid baseband correction with an adjustment time of just 1 second, instantly centering the tape for neat winding edges.
- The drying channel is fully enclosed and insulated, ensuring heat retention and safety.
- Includes pneumatic alloy trimming knives with adjustable blade width spacing.
Technical Specifications
- Effective casting width: 200-350mm
- Drying chamber length: 6-10m
- Optional automatic feeding system available
Frequently Asked Questions
A1: It is highly suitable for industries such as ceramic film casting, polymer film casting, pharmaceutical filter membrane casting, food-grade gel film casting, organic polymer membrane casting, and magnetic material film casting.
A2: The machine is capable of producing tapes with thicknesses ranging from 10 to 600 microns to meet diverse experimental needs.
A3: It adopts a dual drying method with sectional heating. The bottom plate heating and hot air circulation are divided into one-meter sections, ensuring uniform drying of the film throughout the process.
A4: No, the Doctor Blade is designed so that it can be cleaned easily without the need for disassembly, simplifying system maintenance.
A5: The Doctor Blade height ranges from 5 to 3500 microns with a tool adjustment precision reaching 1 micron and an accuracy of ±(1 micron + 2% of PET thickness).
A6: The effective casting width is 200-350mm, and the drying chamber length ranges from 6 to 10 meters, with optional automatic feeding systems available.