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ME-Series Large-Scale Tape Casting Machine - Top China Suppliers and Factory for Fully Automatic Production
Overview
- Meets top production standards, ideal for commercial mass production.
- Suitable for ceramic film casting, polymer film casting, alumina ceramic substrates, aluminum nitride ceramic substrates, silicon nitride ceramic substrates, magnetic material film casting, and other industry applications.
- Produces films with thicknesses ranging from 30 to 1500 microns, meeting diverse production needs.
- Auto feeding systems, with ±0.1mm slurry injection precision.
- Film calibration is precise, with liquid level height reaching up to 40.0 mm.
- The user interface is intuitive and easy to use, supporting multi-language switching and customizable display options, facilitating operation and maintenance for global users.
- Adopt ultrasonic rapid deviation correction for more accurate deviation correction and ensure no inclination in Ceramic Tape Casting.
- Maximum tension force can reach 30 kg.
- Offers a Doctor Blade height range from 5 to 4500 microns with an accuracy of ±(1 micron + 2% of Carrier thickness) and tool adjustment precision up to 1 microns, ensuring high consistency in the production process and excellent surface quality.
- Doctor blade can be cleaned without the need for disassembly.
Mainly used for the production of ceramic casting film, very suitable for the production of 20-1500um porcelain tape, from the supply to the green winding highly automated control. The structure design of the equipment is reasonable, and the thickness, density, dryness and uniformity of the green are effectively controlled, so as to achieve safety, reliability, high precision and high efficiency.
Cutting-edge Tech
- DronTech designed Dual-Doctor Blade
- Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
- Use low-voltage integrated electrostatic elimination bars, with two sets installed at both the front and rear ends of the machine head respectively, to enhance the electrostatic elimination effect of the equipment and improve the stability and safety of production.
- The integrated intelligent system enables real-time monitoring of production parameters, supports remote operation and maintenance, improving management and production efficiency while reducing labor costs.
- The casting speed is freely adjustable, with a minimum speed of 0.505 m/min and a maximum speed set at 6 m/min. Higher casting speeds can be customized.
Option
- Effective casting width：650-1200mm (Customizable according to requirements)
- Drying chamber length：24-36m
- Online marking of casting direction.
Technical Specifications
| Casting speed | 0.05-6m/min Higher speeds can be achieved by customization |
| Carrier tape width | 1100mm |
| Casting width | 1060mm |
| Dry tape thickness | 20-1500mm |
| Thickness accuracy | ±(1 μm+2%Carrier thickness) |
| Carrier film thickness | 188um |
| Common drying regime | Finned heating rod room temperature -150℃ |
Frequently Asked Questions
What industry applications is this casting equipment suitable for?
This equipment is highly versatile and suitable for ceramic film casting, polymer film casting, alumina ceramic substrates, aluminum nitride ceramic substrates, silicon nitride ceramic substrates, magnetic material film casting, and various other industrial applications.
What range of film thickness can this machine produce?
The machine is designed to produce green tapes and films with thicknesses ranging from 20 to 1500 microns (specifically 30 to 1500 microns for diverse production needs) with high precision control.
How does the system ensure precision and avoid tape inclination during casting?
The machine adopts an ultrasonic rapid deviation correction system to ensure accurate real-time adjustment, effectively preventing inclination during the Ceramic Tape Casting process.
Can the doctor blade be cleaned without disassembling the components?
Yes, the doctor blade is designed to be cleaned easily without the need for disassembly, which significantly reduces maintenance downtime and improves operational safety.
What are the standard casting speed and customization options?
The standard casting speed is adjustable from 0.05 to 6 m/min (with a minimum adjustable speed of 0.505 m/min). Higher casting speeds, effective casting widths (650-1200mm), and drying chamber lengths (24-36m) can be customized based on production requirements.