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Large-Scale SE-Series Tape Casting Machine from China Suppliers | Fully Automatic with Solvent Recovery System in Factory
Overview
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Meets top production standards, ideal for commercial mass production.
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Applicable in industries such as SOFC, proton exchange membrane, ion exchange membrane, polymer membrane, perfluorosulfonic acid proton exchange membrane, perfluorinated ion exchange membrane, fuel cell diaphragm and other industrial application fields.
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Produces films with thicknesses ranging from 10 to 1200 μm, meeting diverse production needs.
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Applicable slurry viscosity range: 100 - 50000 CPS
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Adopts advanced multi-stage drying process to ensure uniform drying of the film throughout the production.
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Auto feeding & Doctor Blade height adjust systems, with ±0.1mm slurry injection precision.
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The entire machine is fully enclosed, ensuring purified material feeding and complete dust removal and isolation during the casting process.
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Film calibration is precise, with liquid level height reaching up to 40.0 mm.
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The height range of the Doctor Blade is from 5 to 4500 micrometers, with an accuracy of ±(1 μm + 2% of the PET film thickness). The adjustment accuracy of the doctor blade can reach 1 micrometer, ensuring that the surface of the film is flat and uniform during the production process.
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The user interface is intuitive and easy to use, supporting multi-language switching and customizable display options, facilitating operation and maintenance for global users.
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Doctor blade can be cleaned without the need for disassembly.
The bottom baseband heating temperature control range is at Room temperature -- 120℃, the maximum temperature of the last four sections can reach 150℃.
The equipment uses a combined non-magnetic doctor blade.
Low temperature casting machine: Room temperature -- 120℃.
High temperature casting machine: Room temperature -- 450℃.
Cutting-edge Features
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DronTech designed Dual-Doctor Blade
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Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
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Use a low-voltage integrated electrostatic dust removal device to enhance the electrostatic elimination effect of the equipment, improving production stability and safety.
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The integrated intelligent system enables real-time monitoring of production parameters, supports remote operation and maintenance, improving management and production efficiency while reducing labor costs.
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Equipped with carbide blades, ensuring durability and cutting precision, suitable for high-intensity production environments.
Options
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Effective casting width：350-1200mm
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Drying oven length：8-36m
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Optional high-temperature drying tunnel with a maximum temperature of 450°C.
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Optional single-layer or double-layer casting.
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Optional online thickness testing and defect detection after casting.
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Online marking of casting direction.
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Casting speed | 0.02-6.0m/min |
| Carrier tape width | 350-1200mm depends on version |
| Dry tape thickness | 5-1500μm depends on the material and machine type |
| Thickness accuracy | ±(1μm+2%Carrier thickness) |
| Carrier film thickness | 50-188μm |
| Dying | Depending on the material can be viewed through the glass Windows of the fuselage |
| Common drying regime | Multi-section bottom heating, tail section air heating (Room temperature -120℃, high temperature casting machine maximum temperature 450℃. Error ±0.1℃) |
Frequently Asked Questions
What industries is this casting machine suitable for?
It is highly applicable in industries such as SOFC, proton exchange membranes, ion exchange membranes, polymer membranes, perfluorosulfonic acid proton exchange membranes, perfluorinated ion exchange membranes, fuel cell diaphragms, and other industrial application fields.
What film thickness range can the equipment produce?
The machine produces films with thicknesses ranging from 10 to 1200 μm, meeting a wide variety of industrial production requirements.
What is the supported slurry viscosity range?
The equipment operates efficiently within an applicable slurry viscosity range of 100 to 50,000 CPS.
Can the doctor blade be cleaned without disassembly?
Yes, the doctor blade is designed to be easily cleaned without the need for disassembly, simplifying maintenance procedures.
What are the temperature control ranges of the heating system?
The bottom baseband heating temperature control range operates from room temperature to 120℃, with the last four sections reaching up to 150℃. Low-temperature casting models support room temperature to 120℃, whereas high-temperature casting models can reach up to 450℃.
What customization options are available for this machine?
Available options include effective casting widths from 350 to 1200mm, drying oven lengths from 8 to 36m, high-temperature drying tunnels (up to 450°C), single-layer or double-layer casting, online thickness testing, defect detection, and online direction marking.