Large-Scale SE-Series Tape Casting Machine from China Suppliers - Fully Automatic with Optional Solvent Recovery System
Overview
- Meets top production standards, ideal for commercial mass production.
- Suitable for LTCC/HTCC/MLCC, specialty ceramic substrates, electronic component films, flow battery energy storage, lithium battery coating, electrolytic water hydrogen production, pharmaceuticals, metal diaphragms, and other industry applications.
- Produces films with thicknesses ranging from 5 to 200 μm, meeting diverse production needs.
- Applicable slurry viscosity range: 100 - 10000 CPS
- Adopts advanced multi-stage drying process to ensure uniform drying of the film throughout the production.
- Auto feeding & Doctor Blade height adjust systems, with ±0.1mm slurry injection precision.
- The entire machine is fully enclosed, ensuring purified material feeding and complete dust removal and isolation during the casting process.
- Film calibration is precise, with liquid level height reaching up to 40.0 mm.
- The height range of the Doctor Blade is from 5 to 4500 micrometers, with an accuracy of ±(1 μm + 2% of the PET film thickness). The adjustment accuracy of the doctor blade can reach 1 micrometer, ensuring that the surface of the film is flat and uniform during the production process.
- The user interface is intuitive and easy to use, supporting multi-language switching and customizable display options, facilitating operation and maintenance for global users.
- Doctor blade can be cleaned without the need for disassembly.
The bottom baseband heating temperature control range is at Room temperature -- 120℃, the maximum temperature of the last four sections can reach 150℃.
The equipment uses a combined non-magnetic doctor blade.
Low temperature casting machine: Room temperature -- 120℃
High temperature casting machine: Room temperature -- 450℃
Cutting-edge Features
- DronTech designed Dual-Doctor Blade
- Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
- Use a low-voltage integrated electrostatic dust removal device to enhance the electrostatic elimination effect of the equipment, improving production stability and safety.
- integrated intelligent system enables real-time monitoring of production parameters, supports remote operation and maintenance, improving management and production efficiency while reducing labor costs.
- Equipped with carbide blades, ensuring durability and cutting precision, suitable for high-intensity production environments.
Options
- Effective casting width：150-350mm
- Drying oven length：6-10m
- Optional high-temperature drying tunnel with a maximum temperature of 450°C.
- Optional single-layer or double-layer casting.
- Optional online thickness testing and defect detection after casting.
- Online marking of casting direction.
- The doctor blade can be optionally equipped as a comma doctor blade.
Technical Specifications
| Casting speed | 0.02-6.0m/min |
| Carrier tape width | 150-350mm depends on version |
| Dry tape thickness | 5-200μm depends on the material and machine type |
| Thickness accuracy | ±(1μm+2%Carrier thickness) |
| Applicable slurry viscosity range | 100-10000CPS |
| Dying | Depending on the material can be viewed through the glass Windows of the fuselage |
| Common drying regime | Multi-section bottom heating, tail section air heating (Room temperature -120℃, high temperature casting machine maximum temperature 450℃. Error ±0.1℃) |
Frequently Asked Questions
What industries is this casting equipment suitable for?
It is ideal for LTCC/HTCC/MLCC, specialty ceramic substrates, electronic component films, flow battery energy storage, lithium battery coating, electrolytic water hydrogen production, pharmaceuticals, metal diaphragms, and other advanced industrial applications.
What is the range of film thickness and slurry viscosity this machine can handle?
The machine produces films with thicknesses ranging from 5 to 200 μm, and it supports an applicable slurry viscosity range from 100 to 10,000 CPS.
How accurate is the doctor blade adjustment?
The height range of the doctor blade is from 5 to 4500 micrometers with an adjustment accuracy of up to 1 micrometer. The overall thickness accuracy is ±(1 μm + 2% of the PET film thickness).
Can the doctor blade be cleaned easily?
Yes, the doctor blade is designed for convenience and can be cleaned efficiently without the need for disassembly.
What are the temperature control ranges for different machine versions?
The low-temperature casting machine operates from room temperature to 120℃. The high-temperature casting machine operates from room temperature up to 450℃, utilizing multi-section bottom heating and tail section air heating.
What customizable options are available for this casting machine?
Optional configurations include effective casting widths of 150-350mm, drying oven lengths of 6-10m, a high-temperature drying tunnel (up to 450°C), single or double-layer casting, online thickness testing, defect detection, online marking of casting direction, and a comma doctor blade option.