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Large-Scale SE-Series Tape Casting Machine from China Suppliers | Fully Automatic with Optional Solvent Recovery System

Discover the SE-Series Tape Casting Machine, designed for large-scale production with the highest manufacturing standards. This fully automatic Tape Caster is perfect for factories looking to enhance efficiency in their operations. As a leading supplier in China, we offer an optional Solvent Recovery System to further optimize your production process. Transform your factory's capabilities with our advanced tape casting technology today!

    Overview

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    Meets top production standards, ideal for commercial mass production.

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    Applicable in industries such as SOFC, proton exchange membrane, ion exchange membrane, polymer membrane, perfluorosulfonic acid proton exchange membrane, perfluorinated ion exchange membrane, fuel cell diaphragm and other industrial application fields.

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    Produces films with thicknesses ranging from 10 to 1200 μm, meeting diverse production needs.

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    Applicable slurry viscosity range: 100 - 50000 CPS

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    Adopts advanced multi-stage drying process to ensure uniform drying of the film throughout the production.

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    Auto feeding & Doctor Blade height adjust systems, with ±0.1mm slurry injection precision.

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    The entire machine is fully enclosed, ensuring purified material feeding and complete dust removal and isolation during the casting process.

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    Film calibration is precise, with liquid level height reaching up to 40.0 mm.

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    The height range of the doctor blade is from 5 to 4500 micrometers, with an accuracy of ±(1 μm + 2% of the PET film thickness). The adjustment accuracy of the doctor blade can reach 1 micrometer, ensuring that the surface of the film is flat and uniform during the production process.

    10

    The user interface is intuitive and easy to use, supporting multi-language switching and customizable display options, facilitating operation and maintenance for global users.

    11

    Doctor blade can be cleaned without the need for disassembly.

    The bottom baseband heating temperature control range is at Room temperature -- 120℃, the maximum temperature of the last four sections can reach 150℃.
    The equipment uses a combined non-magnetic doctor blade.
    Low temperature casting machine: Room temperature -- 120℃.
    High temperature casting machine: Room temperature -- 450℃.

    Cutting-edge Features

    1

    DronTech designed Dual-Doctor Blade

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    Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.

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    Use a low-voltage integrated electrostatic dust removal device to enhance the electrostatic elimination effect of the equipment, improving production stability and safety.

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    The integrated intelligent system enables real-time monitoring of production parameters, supports remote operation and maintenance, improving management and production efficiency while reducing labor costs.

    5

    Equipped with carbide blades, ensuring durability and cutting precision, suitable for high-intensity production environments.

    Options

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    Effective casting width:350-1200mm

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    Drying oven length:8-36m

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    Optional high-temperature drying tunnel with a maximum temperature of 450°C.

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    Optional single-layer or double-layer casting.

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    Optional online thickness testing and defect detection after casting.

    6

    Online marking of casting direction.

    Technical Specifications

    Casting speed 0.02-6.0m/min
    Carrier tape width 350-1200mm depends on version
    Dry tape thickness 5-1500μm depends on the material and machine type
    Thickness accuracy ±(1μm+2%Carrier thickness)
    Carrier film thickness 50-188μm
    Dying Depending on the material can be viewed through the glass Windows of the fuselage
    Common drying regime Multi-section bottom heating, tail section air heating (Room temperature -120℃, high temperature casting machine maximum temperature 450℃. Error ±0.1℃)

    Frequently Asked Questions (FAQ)

    Q1: Which industries can this casting equipment be applied to?
    This equipment is highly applicable in advanced industries such as SOFC (Solid Oxide Fuel Cells), proton exchange membranes, ion exchange membranes, polymer membranes, perfluorosulfonic acid proton exchange membranes, perfluorinated ion exchange membranes, fuel cell diaphragms, and other industrial application fields.
    Q2: What thickness range can the casting machine achieve?
    The equipment produces films with thicknesses ranging from 10 to 1200 μm to meet diverse production needs. Depending on the specific material and machine type, the dry tape thickness can span from 5 to 1500 μm.
    Q3: What is the viscosity range of the slurry that this machine can handle?
    The machine supports an applicable slurry viscosity range from 100 to 50,000 CPS, making it highly versatile for various industrial material formulations.
    Q4: How precise is the doctor blade adjustment?
    The height range of the doctor blade is from 5 to 4500 micrometers, with an adjustment accuracy of up to 1 micrometer. The overall thickness accuracy reaches ±(1 μm + 2% of the PET film thickness), ensuring a flat and uniform film surface.
    Q5: What are the heating and drying options available?
    The equipment features a multi-section bottom heating system and tail section air heating. The temperature control range is from Room Temperature to 120°C for standard setups (with the last four sections reaching up to 150°C), and up to 450°C for the optional high-temperature drying tunnel.
    Q6: Does the doctor blade require disassembly for cleaning?
    No, the doctor blade is designed for convenient maintenance and can be easily cleaned without the need for disassembly, saving significant time during production transitions.

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