Large-Scale ME-Series Tape Casting Machine - Fully Automatic by Leading China Suppliers & Factory
- Meets top production standards, ideal for commercial mass production.
- Suitable for ceramic film casting, polymer film casting, alumina ceramic substrates, aluminum nitride ceramic substrates, silicon nitride ceramic substrates, magnetic material film casting, and other industry applications.
- Produces films with thicknesses ranging from 30 to 1500 microns, meeting diverse production needs.
- Auto feeding systems, with ±0.1mm slurry injection precision.
- Film calibration is precise, with liquid level height reaching up to 40.0 mm.
- The user interface is intuitive and easy to use, supporting multi-language switching and customizable display options, facilitating operation and maintenance for global users.
- Adopt ultrasonic rapid deviation correction for more accurate deviation correction and ensure no inclination in Ceramic Tape Casting.
- Maximum tension force can reach 30 kg.
- Offers a Doctor Blade height range from 5 to 4500 microns with an accuracy of ±(1 micron + 2% of Carrier thickness) and tool adjustment precision up to 1 microns, ensuring high consistency in the production process and excellent surface quality.
- Doctor blade can be cleaned without the need for disassembly.
- DronTech designed Dual-Doctor Blade
- Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
- Use low-voltage integrated electrostatic elimination bars, with two sets installed at both the front and rear ends of the machine head respectively, to enhance the electrostatic elimination effect of the equipment and improve the stability and safety of production.
- The integrated intelligent system enables real-time monitoring of production parameters, supports remote operation and maintenance, improving management and production efficiency while reducing labor costs.
- The casting speed is freely adjustable, with a minimum speed of 0.505 m/min and a maximum speed set at 6 m/min. Higher casting speeds can be customized.
- Effective casting width: 650-1200mm (Customizable according to requirements)
- Drying chamber length: 24-36m
- Online marking of casting direction.
| Casting speed | 0.05-6m/min Higher speeds can be achieved by customization |
| Carrier tape width | 1100mm |
| Casting width | 1060mm |
| Dry tape thickness | 20-1500mm |
| Thickness accuracy | ±(1 μm+2%Carrier thickness) |
| Carrier film thickness | 188um |
| Common drying regime | Finned heating rod room temperature -150℃ |
What industries are suitable for this casting equipment?
It is suitable for ceramic film casting, polymer film casting, alumina ceramic substrates, aluminum nitride ceramic substrates, silicon nitride ceramic substrates, magnetic material film casting, and other related industrial applications.
What is the thickness range of the films produced by this machine?
The machine produces films with thicknesses ranging from 30 to 1500 microns, meeting diverse production needs. The dry tape thickness specification is 20-1500mm.
Does the doctor blade require disassembly for cleaning?
No, the doctor blade is designed for convenience and can be cleaned without the need for disassembly.
How does the equipment ensure accurate deviation correction during Ceramic Tape Casting?
The system adopts ultrasonic rapid deviation correction to achieve more accurate deviation correction, ensuring there is no inclination during the Ceramic Tape Casting process.
Can the casting speed and width be customized?
Yes. The standard casting speed is 0.05-6 m/min (with customizable higher speeds), and the effective casting width can be configured between 650-1200mm depending on your requirements.
What is the thickness accuracy and tool adjustment precision?
The thickness accuracy is ±(1 micron + 2% of Carrier thickness) with tool adjustment precision up to 1 micron, ensuring excellent consistency and high surface quality.