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High-Precision Cutting Machine with Fully Vision Control - Top China Suppliers and Factory for High-Speed Solutions

Introducing our advanced Cutting Machine, designed for precision and efficiency. This high-accuracy, high-speed equipment incorporates fully vision control technology, making it an ideal choice for industries in China. As a leading manufacturer and supplier, our factory ensures top-notch quality and performance to meet your production needs. Upgrade your operations with our state-of-the-art Cutting Machine, tailored for excellence in every cut.

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    Product Detail

    Overview

    The DL-RQJ-SE250 Heat Cutting machine is used to cut laminated sheets into multiple small-sized pieces. During the cutting process, the material is heated using upper and lower heating plates to soften the PVB adhesive inside the layers. This results in smooth and burr-free edges after cutting. The cutting process is guided by CCD vision for automatic tracking and positioning of the cutting lines. It can switch between automatic and manual positioning for both X and Y-axis cutting. This equipment is utilized for the pressing of multiple layers of ceramic capacitors and other thin films, enhancing the physical and electrical properties of the products.
    1.
    Cutting machine is primarily used for precisely cutting Ceramic Sheets into specific sizes.
    2.
    Cutting size of 230 x 230 mm, customizable to larger sizes.
    3.
    Adjustable cutting depth and speed, with a maximum cutting thickness of 5 mm and a maximum cutting speed of 7 cuts per second.
    4.
    Cutting and preheating table temperature set at 100°C.
    5.
    Utilizes a vacuum, multi-hole system to securely fix sheets during cutting.
    6.
    Automatically finds markers, easy to operate with a short production cycle.
    7.
    Touch Screen: 15-inch industrial touch screen, user-friendly interface, integrated display and control of heating, positioning, cutting, manual operations, etc.
    8.
    Positioning Mode: Edge positioning.

    Cutting-edge Features

    CCD vision alignment system
    Automatic detection of cutting marks
    The work platform rotates 90° after completing the X-line cut, automatically cutting the Y-line
    Fully automatic operation mode with an optional robotic arm for automatic loading and unloading

    Technical Specifications

    Cutting Speed & Throughput Up to 4500 cuts/h with complete vision function (Customizable maximum speed 25200 cuts/h)
    Table size (typical) 250*250mm (10*10 inches)
    Vacuum table area (max.) Customizable
    Size of bars (max.) Customizable
    Cutting blade Different heights and thicknesses
    Standard blade length 230mm
    Safety Meet CE standard
    Electrical connection 7.5 kw
    Bar handling Operator manual / Customizable automatic loading and unloading

    Frequently Asked Questions (FAQ)

    What is the primary application of the DL-RQJ-SE250 Heat Cutting machine?

    The machine is primarily used to precisely cut laminated sheets and Ceramic Sheets into specific small-sized pieces. It is commonly utilized for pressing multiple layers of ceramic capacitors and other thin films to enhance their physical and electrical properties.

    How does the heating process ensure high-quality cutting?

    During the cutting process, the material is heated using upper and lower heating plates (set at a temperature of 100°C) to soften the PVB adhesive inside the layers. This heat application results in smooth, burr-free edges after cutting.

    What are the maximum thickness and speed capacities of the cutting machine?

    The machine supports a maximum cutting thickness of 5 mm. Its standard cutting speed goes up to 7 cuts per second (up to 4500 cuts/h with complete vision function), and it features a customizable maximum speed of up to 25200 cuts/h.

    How does the CCD vision alignment system work?

    The CCD vision alignment system automatically tracks and positions the cutting lines by detecting cutting marks. The system supports edge positioning and allows operators to switch between automatic and manual positioning modes for both X and Y-axis cutting.

    Does the machine support fully automatic operation?

    Yes, it features a fully automatic operation mode. After completing the X-line cut, the work platform automatically rotates 90° to cut the Y-line. Additionally, an optional robotic arm can be integrated for automatic loading and unloading of bars.

    What are the specifications of the touch screen and user interface?

    The equipment is equipped with a 15-inch industrial touch screen featuring a user-friendly interface. It provides integrated display and control for key operations including heating, positioning, cutting, and manual controls.

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