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High-Precision Cutting Machine | High-Speed Vision Control | China Suppliers & Factory
Overview
The DL-RQJ-SE250 Heat Cutting machine is used to cut laminated sheets into multiple small-sized pieces. During the cutting process, the material is heated using upper and lower heating plates to soften the PVB adhesive inside the layers. This results in smooth and burr-free edges after cutting. The cutting process is guided by CCD vision for automatic tracking and positioning of the cutting lines. It can switch between automatic and manual positioning for both X and Y-axis cutting. This equipment is utilized for the pressing of multiple layers of ceramic capacitors and other thin films, enhancing the physical and electrical properties of the products.
Cutting machine is primarily used for precisely cutting Ceramic Sheets into specific sizes.
Cutting size of 230 x 230 mm, customizable to larger sizes.
Adjustable cutting depth and speed, with a maximum cutting thickness of 5 mm and a maximum cutting speed of 7 cuts per second.
Cutting and preheating table temperature set at 100°C.
Utilizes a vacuum, multi-hole system to securely fix sheets during cutting.
Automatically finds markers, easy to operate with a short production cycle.
Touch Screen: 15-inch industrial touch screen, user-friendly interface, integrated display and control of heating, positioning, cutting, manual operations, etc.
Positioning Mode: Edge positioning.
Cutting-edge Features
CCD vision alignment system
Automatic detection of cutting marks
The work platform rotates 90° after completing the X-line cut, automatically cutting the Y-line
Fully automatic operation mode with an optional robotic arm for automatic loading and unloading.
Technical Specifications
| Cutting Speed | Up to 4500 cuts/h with complete vision function (Customizable maximum speed 25200 cuts/h) |
| Table size (typical) | 250*250mm (10*10 inches) |
| Vacuum table area (max.) | Customizable |
| Size of bars (max.) | Customizable |
| Cutting blade | Different heights and thicknesses |
| Standard blade length | 230mm |
| Safety | Meet CE standard |
| Electrical connection | 7.5 kw |
| Bar handling | Operator manual (Customizable automatic loading and unloading) |
Frequently Asked Questions (FAQ)
Q: What is the primary purpose of the DL-RQJ-SE250 cutting machine?
A: It is designed to precisely cut laminated sheets, such as Ceramic Sheets, into multiple small-sized pieces. It is commonly used for pressing multi-layer ceramic capacitors and other thin film applications.
Q: How does the heating process benefit the cutting results?
A: The machine uses upper and lower heating plates (set at 100°C) to soften the internal PVB adhesive layers, which ensures smooth and burr-free edges after cutting.
Q: What are the maximum cutting thickness and speed capabilities?
A: The machine supports a maximum cutting thickness of 5 mm and a standard speed of up to 7 cuts per second (or 4,500 cuts/h with full vision function). The speed can be customized up to 25,200 cuts/h.
Q: How does the positioning and alignment system work?
A: It features a CCD vision alignment system that automatically detects cutting marks and tracks cutting lines. It supports both edge positioning and automatic/manual switching for X and Y-axis cutting.
Q: Does the machine support automated X-axis and Y-axis cutting?
A: Yes. The work platform automatically rotates 90° after the X-line cut is complete to automatically perform the Y-line cut.
Q: Can the loading and unloading process be automated?
A: While the standard operation is manual, the machine offers an optional robotic arm for fully automatic loading and unloading.