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High-Precision Cutting Machine from China Suppliers | Fast, Accurate, Fully Vision-Controlled Factory Solution
Overview
The DL-RQJ-SE250 Heat Cutting machine is used to cut laminated sheets into multiple small-sized pieces. During the cutting process, the material is heated using upper and lower heating plates to soften the PVB adhesive inside the layers. This results in smooth and burr-free edges after cutting. The cutting process is guided by CCD vision for automatic tracking and positioning of the cutting lines. It can switch between automatic and manual positioning for both X and Y-axis cutting. This equipment is utilized for the pressing of multiple layers of ceramic capacitors and other thin films, enhancing the physical and electrical properties of the products.
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Cutting machine is primarily used for precisely cutting Ceramic Sheets into specific sizes.
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Cutting size of 230 x 230 mm, customizable to larger sizes.
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Adjustable cutting depth and speed, with a maximum cutting thickness of 5 mm and a maximum cutting speed of 7 cuts per second.
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Cutting and preheating table temperature set at 100°C.
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Utilizes a vacuum, multi-hole system to securely fix sheets during cutting.
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Automatically finds markers, easy to operate with a short production cycle.
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Touch Screen: 15-inch industrial touch screen, user-friendly interface, integrated display and control of heating, positioning, cutting, manual operations, etc.
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Positioning Mode: Edge positioning.
Cutting-edge Features
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CCD vision alignment system.
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Automatic detection of cutting marks.
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The work platform rotates 90° after completing the X-line cut, automatically cutting the Y-line.
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Fully automatic operation mode with an optional robotic arm for automatic loading and unloading.
Technical Specifications
| Cutting Speed | Up to 4500 cuts/h with complete vision function (Customizable maximum speed 25200 cuts/h) |
| Table size (typical) | 250*250mm (10*10 inches) |
| Vacuum table area (max.) | Customizable |
| Size of bars (max.) | Customizable |
| Cutting blade | Different heights and thicknesses |
| Standard blade length | 230mm |
| Safety | Meet CE standard |
| Electrical connection | 7.5 kw |
| Bar handling | Operator manual (Customizable automatic loading and unloading) |
Frequently Asked Questions
What is the primary application of the DL-RQJ-SE250 Heat Cutting machine?
It is primarily used for precisely cutting Ceramic Sheets and laminated sheets into specific, multiple small-sized pieces. This process is essential for pressing multiple layers of ceramic capacitors and other thin films to enhance their physical and electrical properties.
How does the machine achieve smooth and burr-free cutting edges?
During the cutting process, the material is heated using upper and lower heating plates. This softens the PVB adhesive inside the layers, resulting in exceptionally smooth and burr-free edges after cutting.
What are the cutting speed capabilities of the DL-RQJ-SE250?
The machine has a maximum cutting speed of 7 cuts per second. Under standard operation with complete vision function, it achieves up to 4500 cuts/h, with a customizable maximum speed capability of up to 25200 cuts/h.
How does the automatic alignment and positioning work?
The machine features a CCD vision alignment system that automatically detects cutting marks for precise tracking and positioning. The work platform also automatically rotates 90° after completing the X-line cut to perform the Y-line cut.
Is the machine capable of fully automated loading and unloading?
Yes, it supports a fully automatic operation mode and can be configured with an optional robotic arm for automated loading and unloading, moving beyond standard manual operator handling.