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High-Precision Cutting Machine from China Suppliers - Fast, Accurate, Fully Vision Control Factory Equipment
Overview
The DL-RQJ-SE250 Heat Cutting machine is used to cut laminated sheets into multiple small-sized pieces. During the cutting process, the material is heated using upper and lower heating plates to soften the PVB adhesive inside the layers. This results in smooth and burr-free edges after cutting. The cutting process is guided by CCD vision for automatic tracking and positioning of the cutting lines. It can switch between automatic and manual positioning for both X and Y-axis cutting. This equipment is utilized for the pressing of multiple layers of ceramic capacitors and other thin films, enhancing the physical and electrical properties of the products.
Cutting machine is primarily used for precisely cutting Ceramic Sheets into specific sizes.
Cutting size of 230 x 230 mm, customizable to larger sizes.
Adjustable cutting depth and speed, with a maximum cutting thickness of 5 mm and a maximum cutting speed of 7 cuts per second.
Cutting and preheating table temperature set at 100°C.
Utilizes a vacuum, multi-hole system to securely fix sheets during cutting.
Automatically finds markers, easy to operate with a short production cycle.
Touch Screen: 15-inch industrial touch screen, user-friendly interface, integrated display and control of heating, positioning, cutting, manual operations, etc.
Positioning Mode: Edge positioning.
Cutting-edge Features
1 CCD Vision System
Equipped with a high-precision CCD vision alignment system for accurate processing.
2 Automatic Detection
Features automatic detection of cutting marks to ensure operational precision.
3 90° Rotating Platform
The work platform rotates 90° after completing the X-line cut, automatically initiating the Y-line cut.
4 Automation Options
Fully automatic operation mode with an optional robotic arm for automatic loading and unloading.
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Cutting Speed | Up to 4500 cuts/h with complete vision function (Customizable maximum speed 25200 cuts/h) |
| Table size (typical) | 250*250mm (10*10 inches) |
| Vacuum table area (max.) | Customizable |
| Size of bars (max.) | Customizable |
| Cutting blade | Different heights and thicknesses |
| Standard blade length | 230mm |
| Safety | Meet CE standard |
| Electrical connection | 7.5 kw |
| Bar handling | Operator manual (Customizable automatic loading and unloading) |
Frequently Asked Questions
What materials is the DL-RQJ-SE250 designed to cut?
The machine is primarily used to cut laminated sheets, such as Ceramic Sheets, into multiple small-sized pieces. It is highly utilized in pressing multiple layers of ceramic capacitors and other thin films.
How does the Heat Cutting process ensure smooth, burr-free edges?
During the cutting process, the material is heated using upper and lower heating plates (set at a preheating table temperature of 100°C) to soften the PVB adhesive inside the laminated layers. This prevents rough cuts and results in smooth, burr-free edges.
What are the maximum cutting thickness and speed limits?
The machine supports a maximum cutting thickness of 5 mm and can reach a maximum cutting speed of 7 cuts per second. In production terms, it supports up to 4500 cuts/h with complete vision function, which is customizable up to 25200 cuts/h.
How does the automatic X and Y-axis cutting work?
The cutting process is guided by a CCD vision system for automatic tracking and positioning. After the machine completes the X-line cut, the work platform automatically rotates 90° to execute the Y-line cut.
Does the machine support fully automated loading and unloading?
Yes, while the standard configuration involves manual operation for bar handling, the system supports a fully automatic operation mode with an optional robotic arm for automatic loading and unloading.
What are the electrical and safety standards of this machine?
The DL-RQJ-SE250 has an electrical connection requirement of 7.5 kW and fully meets CE safety standards.