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High-Precision Cutting Machine from China Suppliers | Fast, Accurate, Full Vision Control Factory Solutions
Overview
The DL-RQJ-SE250 Heat Cutting machine is used to cut laminated sheets into multiple small-sized pieces. During the cutting process, the material is heated using upper and lower heating plates to soften the PVB adhesive inside the layers. This results in smooth and burr-free edges after cutting. The cutting process is guided by CCD vision for automatic tracking and positioning of the cutting lines. It can switch between automatic and manual positioning for both X and Y-axis cutting. This equipment is utilized for the pressing of multiple layers of ceramic capacitors and other thin films, enhancing the physical and electrical properties of the products.
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Cutting machine is primarily used for precisely cutting Ceramic Sheets into specific sizes.
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Cutting size of 230 x 230 mm, customizable to larger sizes.
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Adjustable cutting depth and speed, with a maximum cutting thickness of 5 mm and a maximum cutting speed of 7 cuts per second.
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Cutting and preheating table temperature set at 100°C.
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Utilizes a vacuum, multi-hole system to securely fix sheets during cutting.
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Automatically finds markers, easy to operate with a short production cycle.
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Touch Screen: 15-inch industrial touch screen, user-friendly interface, integrated display and control of heating, positioning, cutting, manual operations, etc.
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Positioning Mode: Edge positioning.
Cutting-edge Features
CCD vision alignment system
Automatic detection of cutting marks
90° rotating work platform for X/Y-line cuts
Fully automatic mode with optional robotic arm
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Capacity & Speed | Up to 4500 cuts/h with complete vision function (Customizable maximum speed 25200 cuts/h) |
| Table size (typical) | 250*250mm (10*10 inches) |
| Vacuum table area (max.) | Customizable |
| Size of bars (max.) | Customizable |
| Cutting blade | Different heights and thicknesses |
| Standard blade length | 230mm |
| Safety | Meet CE standard |
| Electrical connection | 7.5 kw |
| Bar handling | Operator manual (Customizable automatic loading and unloading) |
Frequently Asked Questions (FAQ)
What is the primary application of the DL-RQJ-SE250 cutting machine?
The machine is primarily used to precisely cut laminated sheets and Ceramic Sheets into specific sizes. It is widely utilized for pressing multiple layers of ceramic capacitors and other thin films to enhance their physical and electrical properties.
How does the heating system ensure smooth, burr-free edges?
During the cutting process, the material is heated using both upper and lower heating plates to soften the internal PVB adhesive layers, which prevents rough edges and ensures clean, burr-free cuts.
What are the cutting size and thickness limits?
The standard cutting size is 230 x 230 mm (customizable to larger dimensions), with a standard blade length of 230 mm. It supports an adjustable cutting depth with a maximum cutting thickness of up to 5 mm.
How does the positioning and alignment system work?
The equipment uses a CCD vision alignment system for automatic tracking, positioning, and detection of cutting marks. It features edge positioning and allows switching between automatic and manual modes for both X and Y-axis cutting.
What is the maximum speed and throughput of the cutting machine?
The machine delivers a maximum cutting speed of 7 cuts per second, translating to up to 4500 cuts/h with complete vision function. The maximum speed is customizable up to 25,200 cuts/h.
Can the material handling process be automated?
Yes. While the standard setup features manual operator handling for the bars, the system is customizable for automatic loading and unloading, including an optional robotic arm for fully automated operation.