Fully Automatic Warm Isostatic Press (WIP) - Top China Suppliers & Factory with Excellent Sealing Properties
Overview
The working principle of the Warm Isostatic Press involves using components such as a high-pressure vessel, heating system, cooling system, pressure control system, and safety protection system. The pressure control system applies pressure while the heating system increases the temperature, causing the pressure inside the vessel to gradually rise until it reaches a state of high temperature and high pressure. In this state, the material undergoes a series of physical and chemical changes, thereby improving its properties.
Suitable for sealing green bodies ranging in size from 4" to 8".
Capable of holding multiple sealed green bodies simultaneously.
Maximum pressure range of 70-200 MPa with minimal pressure fluctuation: ±0.2 MPa.
Adjustable pressure holding time in three stages, ranging from 0 to 3000 seconds.
Maximum operating temperature up to 85°C.
Constructed entirely from 304 stainless steel for enhanced durability.
Special design allows for easy replacement of sealing rings.
Cutting-edge Features
Synchronized display of the pressure process setting curve and tracking curve.
Supports free editing, setting, and saving of multi-stage pressure, time, and process reference curves.
Automatically completes the entire process of preheating, pre-pressing, pressure increase, pressure holding, and pressure release after loading.
Equipped with a high-sensitivity light curtain at the material discharge inlet to ensure safe operation.
Option
Optional high-pressure types: integrated or helical
Cylinder diameter range: Φ180–Φ600
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Capacity | Depends on the type of equipment and materials |
| Maximum cylinder diameter size | Maximum cylinder diameter 600*800mm depending on product model |
| Cycle | 5-30min/ time depending on the product pressure holding time |
| Pressure range | 0-200Mpa depends on the product model |
Frequently Asked Questions
Q1: What is the main application of a Warm Isostatic Press (WIP)?
The Warm Isostatic Press is primarily used for pressing multiple layers of ceramic capacitors and other films. This process enhances both the physical and electrical properties of the products by applying uniform temperature and pressure inside a hot water sealing cylinder.
Q2: What pressure ranges and fluctuations can this equipment handle?
The system supports a maximum pressure range of 70-200 MPa (with models scaling from 0-200 MPa depending on the specific product specifications). It maintains high precision with minimal pressure fluctuations of just ±0.2 MPa.
Q3: Can the pressure cycle and curves be customized?
Yes. The system supports synchronized display of the pressure process setting curve and tracking curve. Users can freely edit, set, and save multi-stage pressure, time, and process reference curves. Additionally, the pressure holding time is adjustable in three stages from 0 to 3000 seconds.
Q4: What materials are used to construct the press, and why?
The equipment is constructed entirely from 304 stainless steel. This material selection ensures enhanced durability, corrosion resistance, and a longer operational lifespan in high-pressure hot water environments.
Q5: What safety measures are integrated into the machine?
For operator safety, the machine is equipped with a high-sensitivity safety light curtain at the material discharge inlet. It also features automated safety controls that manage the preheating, pre-pressing, pressure increase, holding, and release stages.
Q6: What size green bodies can be processed?
The warm isostatic press is suitable for sealing green bodies ranging in size from 4" to 8", and it is capable of holding multiple sealed green bodies simultaneously to optimize throughput.