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Fully Automatic Multi-layer Stacking Machine - High Pressing Force Up to 160 Tons by China Suppliers and Factory
Overview
The Stacker DL-DC-42T is designed for stacking multiple layers of film that need to be laminated together. It uses mechanical positioning with adjustable positioning holes. It also features a servo pressurization mechanism for vacuum evacuation and pre-pressing. The equipment includes upper and lower heating plates to heat the film layers, allowing the PVB adhesive inside the film to reach its softening point. Temperature and pressure are applied uniformly across multiple film layers, ensuring the bonding of multiple green tapes together.
This equipment is suitable for the pressing of multi-layer ceramic capacitors and other thin films, enhancing the physical and electrical properties of the products.
Suitable for various component applications, including multilayer stacking.
Stacking is performed on a carrier plate with a CCD alignment platform, achieving an alignment accuracy error of up to 0.01 mm.
Offers a pressure range of 0-160 tons, with an error margin of 1 ton.
Accommodates a maximum sheet size of 450 mm x 450 mm.
Compact footprint. The base is equipped with heavy-duty swivel casters for flexible positioning.
AC servo hydraulic control ensures ultra-quiet operation, zero output when idle, providing stability and energy efficiency.
Touch Screen Control: 12-inch touch screen with user-friendly interface displaying and controlling heating, pressing, pressure holding, and manual operation.
Cutting-edge Features
1. Capable of automatically separating PET film before stacking or after stacking.
2. Automatic vision alignment ensures high-precision stacking.
3. Features automated loading and unloading for high-efficiency production.
4. Achieves bubble-free stacking under high vacuum conditions.
Technical Specifications
| Lamination size | 200*200mm can be customized for larger sizes up to 8 inches |
| Pressure range | 0-160T depends on the specific product |
| Service temperature | Room temperature -100℃ |
| Equipment size | 1600*1500*2300cm |
| Relative vacuum | ≤-101kpa |
| Equipment power | 8.5 kw |
Frequently Asked Questions
What applications is the Stacker DL-DC-42T primarily used for?
It is engineered for stacking multi-layer ceramic capacitors (MLCC) and other thin functional films, laminating multiple green tapes under uniform heat and pressure to enhance physical and electrical performance.
What is the alignment accuracy of the machine?
With its integrated CCD alignment platform and automated vision system, the machine achieves high-precision positioning with an alignment error margin of up to 0.01 mm.
How does the DL-DC-42T ensure bubble-free lamination?
The machine incorporates a servo pressurization mechanism capable of high vacuum evacuation (≤-101 kPa), enabling bubble-free pre-pressing and lamination of the layered films.
Can the lamination working area be customized?
Yes, the standard lamination size is 200 x 200 mm, but it can be customized for larger sizes up to 8 inches, accommodating sheets up to a maximum size of 450 mm x 450 mm.
What are the benefits of the AC servo hydraulic system?
The AC servo hydraulic control ensures ultra-quiet operation, high pressure stability (0-160T with a 1-ton margin), and zero output while idle, significantly reducing energy consumption.