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Fully Automatic Multi-layer Stacking Machine - High Pressing Force, China Suppliers & Factory Solutions
Overview
The Stacker DL-DC-42T is designed for stacking multiple layers of film that need to be laminated together. It uses mechanical positioning with adjustable positioning holes. It also features a servo pressurization mechanism for vacuum evacuation and pre-pressing. The equipment includes upper and lower heating plates to heat the film layers, allowing the PVB adhesive inside the film to reach its softening point. Temperature and pressure are applied uniformly across multiple film layers, ensuring the bonding of multiple green tapes together.
This equipment is suitable for the pressing of multi-layer ceramic capacitors and other thin films, enhancing the physical and electrical properties of the products.
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Suitable for various component applications, including multilayer stacking.
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Stacking is performed on a carrier plate with a CCD alignment platform, achieving an alignment accuracy error of up to 0.01 mm.
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Offers a pressure range of 0-160 tons, with an error margin of 1 ton.
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Accommodates a maximum sheet size of 450 mm x 450 mm.
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Compact footprint. The base is equipped with heavy-duty swivel casters for flexible positioning.
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AC servo hydraulic control ensures ultra-quiet operation, zero output when idle, providing stability and energy efficiency.
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Touch Screen: 12-inch touch screen with user-friendly interface displaying and controlling heating, pressing, pressure holding, and manual operation.
Cutting-edge Features
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Capable of automatically separating PET film before stacking or after stacking.
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Automatic vision alignment ensures high-precision stacking.
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Features automated loading and unloading for high-efficiency production.
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Achieves bubble-free stacking under high vacuum conditions.
Technical Specifications
| Parameter | Specification |
|---|---|
| Lamination size | 200*200mm can be customized for larger sizes up to 8 inches |
| Pressure range | 0-160T depends on the specific product |
| Service temperature | Room temperature -100℃ |
| Equipment size | 1600*1500*2300cm |
| Relative vacuum | ≤-101kpa |
| Equipment power | 8.5 kw |
Frequently Asked Questions
What is the main application of the Stacker DL-DC-42T?
The DL-DC-42T is designed for stacking multiple layers of film that need to be laminated together. It is highly suitable for the pressing of multi-layer ceramic capacitors (MLCC) and other thin films, enhancing their physical and electrical properties.
What is the alignment accuracy of this stacking machine?
The equipment utilizes a CCD alignment platform on a carrier plate, which achieves an exceptional alignment accuracy error margin of up to 0.01 mm.
What pressure range does the Stacker DL-DC-42T offer?
It provides a pressure range of 0 to 160 tons, with a precise error margin of just 1 ton. The pressure depends on the specific requirements of the product.
How does the equipment achieve bubble-free stacking?
Bubble-free stacking is achieved under high vacuum conditions (relative vacuum ≤-101kpa) combined with a servo pressurization mechanism for vacuum evacuation and pre-pressing.
Can the DL-DC-42T automatically handle PET film separation?
Yes, the machine features cutting-edge automation capable of automatically separating PET film either before stacking or after stacking.