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Fully Automatic Multi-layer Stacking Machine from China Suppliers - High Pressing Force up to 160 Tons at Our Factory
Overview
The Stacker DL-DC-42T is designed for stacking multiple layers of film that need to be laminated together. It uses mechanical positioning with adjustable positioning holes. It also features a servo pressurization mechanism for vacuum evacuation and pre-pressing. The equipment includes upper and lower heating plates to heat the film layers, allowing the PVB adhesive inside the film to reach its softening point. Temperature and pressure are applied uniformly across multiple film layers, ensuring the bonding of multiple green tapes together.
This equipment is suitable for the pressing of multi-layer ceramic capacitors and other thin films, enhancing the physical and electrical properties of the products.
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Suitable for various component applications, including multilayer stacking.
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Stacking is performed on a carrier plate with a CCD alignment platform, achieving an alignment accuracy error of up to 0.01 mm.
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Offers a pressure range of 0-160 tons, with an error margin of 1 ton.
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Accommodates a maximum sheet size of 450 mm x 450 mm.
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Compact footprint. The base is equipped with heavy-duty swivel casters for flexible positioning.
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AC servo hydraulic control ensures ultra-quiet operation, zero output when idle, providing stability and energy efficiency.
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Touch Screen: 12-inch touch screen with user-friendly interface displaying and controlling heating, pressing, pressure holding, and manual operation.
Cutting-edge Features
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Capable of automatically separating PET film before stacking or after stacking.
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Automatic vision alignment ensures high-precision stacking.
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Features automated loading and unloading for high-efficiency production.
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Achieves bubble-free stacking under high vacuum conditions.
Technical Specifications
| Lamination size | 200*200mm can be customized for larger sizes up to 8 inches |
| Pressure range | 0-160T depends on the specific product |
| Service temperature | Room temperature -100℃ |
| Equipment size | 1600*1500*2300cm |
| Relative vacuum | ≤-101kpa |
| Equipment power | 8.5 kw |
Frequently Asked Questions (FAQ)
What is the primary application of the Stacker DL-DC-42T?
The Stacker DL-DC-42T is specifically designed for stacking multiple layers of film that require lamination. It is widely used in pressing multi-layer ceramic capacitors and other thin films to enhance their physical and electrical properties.
What is the alignment accuracy of the Stacker DL-DC-42T?
The system achieves high-precision stacking on a carrier plate integrated with a CCD alignment platform, ensuring an alignment accuracy error margin of up to 0.01 mm.
What pressure range and control capabilities does the equipment offer?
It offers a pressure range of 0-160 tons with a precise error margin of just 1 ton. The pressing force is regulated by an AC servo hydraulic control system that guarantees stability and energy efficiency.
Can this machine handle PET film separation automatically?
Yes, the Stacker DL-DC-42T is fully capable of automatically separating PET film either before or after the Stacking Process, optimizing the production workflow.
What are the maximum sheet size and temperature specifications?
The system accommodates a maximum sheet size of 450 mm x 450 mm and operates within a service temperature range of room temperature up to 100℃ to soften the PVB adhesive within the film layers.
Is the operation interface user-friendly?
Yes, it features a 12-inch touch screen with an intuitive user interface that allows operators to easily display and control heating, pressing, pressure holding, and manual operations.