0102030405
Fully Automatic Multi-layer Stacking Machine - China Suppliers & Factory with 160 Tons Pressing Force
Overview
The Stacker DL-DC-42T is designed for stacking multiple layers of film that need to be laminated together. It uses mechanical positioning with adjustable positioning holes. It also features a servo pressurization mechanism for vacuum evacuation and pre-pressing. The equipment includes upper and lower heating plates to heat the film layers, allowing the PVB adhesive inside the film to reach its softening point. Temperature and pressure are applied uniformly across multiple film layers, ensuring the bonding of multiple green tapes together.
This equipment is suitable for the pressing of multi-layer ceramic capacitors and other thin films, enhancing the physical and electrical properties of the products.
1.
Suitable for various component applications, including multilayer stacking.
2.
Stacking is performed on a carrier plate with a CCD alignment platform, achieving an alignment accuracy error of up to 0.01 mm.
3.
Offers a pressure range of 0-160 tons, with an error margin of 1 ton.
4.
Accommodates a maximum sheet size of 450 mm x 450 mm.
6.
Compact footprint. The base is equipped with heavy-duty swivel casters for flexible positioning.
7.
AC servo hydraulic control ensures ultra-quiet operation, zero output when idle, providing stability and energy efficiency.
8.
Touch Screen: 12-inch touch screen with user-friendly interface displaying and controlling heating, pressing, pressure holding, and manual operation.
Cutting-edge Features
1. PET Film Separation
Capable of automatically separating PET film before stacking or after stacking.
2. Precision Alignment
Automatic vision alignment ensures high-precision stacking.
3. Automated Workflow
Features automated loading and unloading for high-efficiency production.
4. Vacuum Stacking
Achieves bubble-free stacking under high vacuum conditions.
Technical Specifications
| Lamination size | 200*200mm can be customized for larger sizes up to 8 inches |
| Pressure range | 0-160T depends on the specific product |
| Service temperature | Room temperature -100℃ |
| Equipment size | 1600*1500*2300cm |
| Relative vacuum | ≤-101kpa |
| Equipment power | 8.5 kw |
Frequently Asked Questions
What is the main application of the Stacker DL-DC-42T?
The Stacker DL-DC-42T is designed for stacking multiple layers of film that require lamination, making it ideal for pressing multi-layer ceramic capacitors and other thin films to improve their physical and electrical properties.
What is the alignment accuracy of this stacking equipment?
It features a carrier plate with a CCD alignment platform that achieves a high stacking alignment accuracy error of up to 0.01 mm.
What are the pressure and temperature capabilities?
The equipment offers a pressure range of 0-160T (with a margin of error of 1 ton) and operates at service temperatures ranging from room temperature up to 100℃.
Can the lamination size be customized?
Yes, while the standard lamination size is 200*200mm, it can be customized for larger sizes up to 8 inches. The equipment accommodates a maximum sheet size of 450 mm x 450 mm.
How does the system ensure bubble-free lamination?
The Stacker DL-DC-42T achieves bubble-free stacking by operating under high vacuum conditions with a relative vacuum level of ≤-101kpa.
Is the machine energy-efficient and quiet?
Yes, it features an AC servo hydraulic control system that guarantees ultra-quiet operation and zero output when idle, offering high stability and energy efficiency.