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Fully Automatic Multi-layer Stacking Machine - 160 Ton High Pressing Force | China Suppliers & Factory
Overview
The Stacker DL-DC-42T is designed for stacking multiple layers of film that need to be laminated together. It uses mechanical positioning with adjustable positioning holes. It also features a servo pressurization mechanism for vacuum evacuation and pre-pressing. The equipment includes upper and lower heating plates to heat the film layers, allowing the PVB adhesive inside the film to reach its softening point. Temperature and pressure are applied uniformly across multiple film layers, ensuring the bonding of multiple green tapes together.
This equipment is suitable for the pressing of multi-layer ceramic capacitors and other thin films, enhancing the physical and electrical properties of the products.
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Suitable for various component applications, including multilayer stacking.
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Stacking is performed on a carrier plate with a CCD alignment platform, achieving an alignment accuracy error of up to 0.01 mm.
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Offers a pressure range of 0-160 tons, with an error margin of 1 ton.
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Accommodates a maximum sheet size of 450 mm x 450 mm.
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Compact footprint. The base is equipped with heavy-duty swivel casters for flexible positioning.
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AC servo hydraulic control ensures ultra-quiet operation, zero output when idle, providing stability and energy efficiency.
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Touch Screen: 12-inch touch screen with user-friendly interface displaying and controlling heating, pressing, pressure holding, and manual operation.
Cutting-edge Features
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Capable of automatically separating PET film before stacking or after stacking.
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Automatic vision alignment ensures high-precision stacking.
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Features automated loading and unloading for high-efficiency production.
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Achieves bubble-free stacking under high vacuum conditions.
Technical Specifications
| Lamination size | 200*200mm can be customized for larger sizes up to 8 inches |
| Pressure range | 0-160T depends on the specific product |
| Service temperature | Room temperature -100℃ |
| Equipment size | 1600*1500*2300cm |
| Relative vacuum | ≤-101kpa |
| Equipment power | 8.5 kw |
Frequently Asked Questions
What is the primary application of the Stacker DL-DC-42T?
It is designed for stacking and laminating multiple layers of film, specifically suitable for pressing multi-layer ceramic capacitors (MLCCs) and other thin films to enhance their physical and electrical properties.
What is the alignment accuracy of the stacking platform?
The stacking is performed on a carrier plate with a CCD alignment platform, which achieves a high alignment accuracy error of up to 0.01 mm.
What are the pressure and temperature ranges of this equipment?
The equipment offers a pressure range of 0-160T (with a margin of error of 1 ton) and a service temperature range from room temperature up to 100℃.
Can the machine handle automatic PET film separation?
Yes, it is capable of automatically separating PET film either before stacking or after the Stacking Process is complete.
How does the system ensure bubble-free stacking?
The equipment utilizes a servo pressurization mechanism for vacuum evacuation and pre-pressing, achieving bubble-free stacking under high vacuum conditions (relative vacuum ≤-101kpa).
Is the Stacker DL-DC-42T energy efficient and quiet?
Yes, the AC servo hydraulic control ensures ultra-quiet operation and zero output when idle, which provides excellent stability and energy efficiency.