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Fully Automatic Multi-layer Stacker Machine - High Pressing Force, China Suppliers & Factory Equipment
Overview
The Stacker DL-DC-42T is designed for stacking multiple layers of film that need to be laminated together. It uses mechanical positioning with adjustable positioning holes. It also features a servo pressurization mechanism for vacuum evacuation and pre-pressing. The equipment includes upper and lower heating plates to heat the film layers, allowing the PVB adhesive inside the film to reach its softening point. Temperature and pressure are applied uniformly across multiple film layers, ensuring the bonding of multiple green tapes together.
This equipment is suitable for the pressing of multi-layer ceramic capacitors and other thin films, enhancing the physical and electrical properties of the products.
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Suitable for various component applications, including multilayer stacking.
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Stacking is performed on a carrier plate with a CCD alignment platform, achieving an alignment accuracy error of up to 0.01 mm.
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Offers a pressure range of 0-160 tons, with an error margin of 1 ton.
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Accommodates a maximum sheet size of 450 mm x 450 mm.
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Compact footprint. The base is equipped with heavy-duty swivel casters for flexible positioning.
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AC servo hydraulic control ensures ultra-quiet operation, zero output when idle, providing stability and energy efficiency.
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Touch Screen: 12-inch touch screen with user-friendly interface displaying and controlling heating, pressing, pressure holding, and manual operation.
Cutting-edge Features
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Capable of automatically separating PET film before stacking or after stacking.
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Automatic vision alignment ensures high-precision stacking.
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Features automated loading and unloading for high-efficiency production.
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Achieves bubble-free stacking under high vacuum conditions.
Technical Specifications
| Lamination size | 200*200mm can be customized for larger sizes up to 8 inches |
| Pressure range | 0-160T depends on the specific product |
| Service temperature | Room temperature -100℃ |
| Equipment size | 1600*1500*2300cm |
| Relative vacuum | ≤-101kpa |
| Equipment power | 8.5 kw |
Frequently Asked Questions
Q1: What is the primary application of the Stacker DL-DC-42T?
The Stacker DL-DC-42T is designed for stacking and laminating multiple layers of film, making it highly suitable for pressing multi-layer ceramic capacitors (MLCC) and other thin films to enhance their physical and electrical properties.
Q2: What is the stacking alignment accuracy of this equipment?
The equipment features a carrier plate with a CCD alignment platform and automatic vision alignment, which achieves a high stacking alignment accuracy error of up to 0.01 mm.
Q3: Can the lamination size and pressure range be customized?
Yes, while the standard lamination size is 200*200mm, it can be customized for larger sizes up to 8 inches. The pressure range is 0-160T (with a margin of error of 1 ton) depending on the specific product requirements.
Q4: How does the system achieve bubble-free lamination?
The DL-DC-42T features a servo pressurization mechanism for vacuum evacuation and pre-pressing, allowing it to achieve bubble-free stacking under high vacuum conditions (relative vacuum ≤-101kpa).
Q5: What are the power and space requirements for installation?
The equipment has a power rating of 8.5 kW and physical dimensions of 1600*1500*2300cm. It is designed with a compact footprint and is equipped with heavy-duty swivel casters for flexible positioning.