0102030405
China Suppliers Laboratory Tape Casting Machine for Small-Batch Production - QE-Series Factory Model
Overview
- Ideal for laboratories, universities, and small to medium-sized enterprises for trial tape casting
- Features a compact design with a minimal footprint
- Provides precise film calibration with a casting thickness range from 10 to 400 microns and supports static thickness capabilities over 1200 microns
- The base plate heating in sections with a unit length of one meter and the hot air circulation ensure the uniform drying of films throughout the production process.
- The equipment is suitable for coating trials using water-based and organic solvent-based materials.
- Includes a Doctor Blade height range from 0 to 3500 microns with an accuracy of ±(1 micron + 2% PET of the thickness). Tool adjustment precision reaches 0.1 microns, ensuring high consistency in the production process and excellent surface quality
- Designed with an intuitive and user-friendly interface that supports multilingual switching and customizable display options, making it easy for global users to operate and maintain
- Doctor Blade can becleaned without the need for disassembly.
Experimental casting machine is through the relative movement between the baseband and the scraper, the mixed slurry to form a billet film, billet film together with the baseband into the drying chamber, solvent evaporation, the formation of billet after stripping, in addition to static electricity, wind up the material belt.
Cutting-edge Features
- DronTech designed Dual-Doctor Blade
- Utilizes two sets of electrostatic dust removal systems to enhance electrostatic discharge, improving production stability and safety.
- Features dual servo motor control with adjustable tension
- Offers programmable control for self-programming and autonomous operation
Option
- Effective casting width：150-350mm
- Drying chamber length ：2-6m
- Optional automatic slurry feeding system.
- Optional automatic edge alignment system.
Technical Specifications
| Casting speed | 0.01-2m/min |
| Carrier tape width | 180mm/250mm |
| Casting width | 150-220mm |
| Dry tape thickness | 5-400 μm |
| Thickness accuracy | ±(1 μm+2%belt thickness) |
| Carrier film thickness | 0.05-0.15mm |
| Dying | depends on the model |
| Common drying regime | Three-stage floor heating +(Hot air circulation) |
Frequently Asked Questions
Q What is the casting thickness range of this experimental casting machine?
The machine provides a precise casting thickness range from 10 to 400 microns and supports static thickness capabilities over 1200 microns.
Q Can the Doctor Blade be cleaned without disassembly?
Yes, the Doctor Blade is designed so that it can be cleaned without the need for disassembly, saving time and maintaining process efficiency.
Q What types of materials are suitable for coating trials on this machine?
The equipment is suitable for coating trials using both water-based and organic solvent-based materials.
Q How does the machine achieve uniform drying of the films?
It utilizes base plate heating in sections (with a unit length of one meter) combined with hot air circulation to ensure uniform drying throughout the production process.
Q What options are available for the casting width and drying chamber length?
The effective casting width can be configured between 150-350mm, and the drying chamber length can range from 2 to 6 meters.
Q What is the adjustment precision of the Doctor Blade tool?
The tool adjustment precision reaches 0.1 microns, with a height range from 0 to 3500 microns and an accuracy of ±(1 micron + 2% PET of the thickness).