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China Suppliers Factory Lab Tape Casting Machine QE-Series for Small-Batch Slurry Casting
Overview
- Ideal for laboratories, universities, and small to medium-sized enterprises for trial tape casting.
- Features a compact design with a minimal footprint.
- Provides precise film calibration with a casting thickness range from 10 to 400 microns and supports static thickness capabilities over 1200 microns.
- The base plate heating in sections with a unit length of one meter and the hot air circulation ensure the uniform drying of films throughout the production process.
- The equipment is suitable for coating trials using water-based and organic solvent-based materials.
- Includes a Doctor Blade height range from 0 to 3500 microns with an accuracy of ±(1 micron + 2% PET of the thickness). Tool adjustment precision reaches 0.1 microns, ensuring high consistency in the production process and excellent surface quality.
- Designed with an intuitive and user-friendly interface that supports multilingual switching and customizable display options, making it easy for global users to operate and maintain.
- Doctor Blade can becleaned without the need for disassembly.
Experimental casting machine is through the relative movement between the baseband and the scraper, the mixed slurry to form a billet film, billet film together with the baseband into the drying chamber, solvent evaporation, the formation of billet after stripping, in addition to static electricity, wind up the material belt.
Cutting-edge Features
- DronTech designed Dual-Doctor Blade
- Utilizes two sets of electrostatic dust removal systems to enhance electrostatic discharge, improving production stability and safety.
- Features dual servo motor control with adjustable tension.
- Offers programmable control for self-programming and autonomous operation.
Option
- Effective casting width: 150-350mm
- Drying chamber length: 2-6m
- Optional automatic slurry feeding system.
- Optional automatic edge alignment system.
Technical Specifications
| Casting speed | 0.01-2m/min |
| Carrier tape width | 180mm/250mm |
| Casting width | 150-220mm |
| Dry tape thickness | 5-400 μm |
| Thickness accuracy | ±(1 μm+2%belt thickness) |
| Carrier film thickness | 0.05-0.15mm |
| Dying | depends on the model |
| Common drying regime | Three-stage floor heating +(Hot air circulation) |
Frequently Asked Questions
What is the film thickness range supported by this casting machine?
A: The machine supports a casting thickness range from 10 to 400 microns, with static thickness capabilities reaching over 1200 microns.
Can the doctor blade be cleaned without disassembling the unit?
A: Yes, the doctor blade is designed to be cleaned easily without the need for disassembly.
What types of coating materials can be used with this equipment?
A: The equipment is highly versatile and suitable for coating trials using both water-based and organic solvent-based materials.
How does the drying system ensure uniform film quality?
A: It utilizes base plate heating in sections (with a unit length of one meter) combined with hot air circulation to guarantee uniform drying of the films during production.
What is the adjustment precision of the doctor blade?
A: The doctor blade features a height range of 0 to 3500 microns with an accuracy of ±(1 micron + 2% PET of the thickness). The tool adjustment precision reaches up to 0.1 microns for high consistency.
What options are available for casting width and drying chamber length?
A: The optional configurations include an effective casting width of 150-350mm and a drying chamber length ranging from 2 to 6 meters.