China Suppliers Factory Fully Automatic Warm Isostatic Press (WIP) with Excellent Sealing Properties
Overview
- 1The working principle of the warm isostatic press involves using components such as a high-pressure vessel, heating system, cooling system, pressure control system, and safety protection system. The pressure control system applies pressure while the heating system increases the temperature, causing the pressure inside the vessel to gradually rise until it reaches a state of high temperature and high pressure. In this state, the material undergoes a series of physical and chemical changes, thereby improving its properties.
- 2Suitable for sealing green bodies ranging in size from 4" to 8".
- 3Capable of holding multiple sealed green bodies simultaneously.
- 4Maximum pressure range of 70-200 MPa with minimal pressure fluctuation: ±0.2 MPa.
- 5Adjustable pressure holding time in three stages, ranging from 0 to 3000 seconds.
- 6Maximum operating temperature up to 85°C.
- 7Constructed entirely from 304 stainless steel for enhanced durability.
- 8Special design allows for easy replacement of sealing rings.
Cutting-edge Features
- 1Synchronized display of the pressure process setting curve and tracking curve.
- 2Supports free editing, setting, and saving of multi-stage pressure, time, and process reference curves.
- 3Automatically completes the entire process of preheating, pre-pressing, pressure increase, pressure holding, and pressure release after loading.
- 4Equipped with a high-sensitivity light curtain at the material discharge inlet to ensure safe operation.
Option
- 1Optional high-pressure types: integrated or helical
- 2Cylinder diameter range: Φ180–Φ600
Technical Specifications
| Parameter | Details |
|---|---|
| Capacity | Depends on the type of equipment and materials |
| Maximum cylinder diameter size | Maximum cylinder diameter 600*800mm depending on product model |
| Cycle | 5-30min/ time depending on the product pressure holding time |
| Pressure range | 0-200Mpa depends on the product model |
Frequently Asked Questions
What is the primary function of the Warm Isostatic Press?
The Warm Isostatic Press is designed to seal multiple layers of film in vacuum packaging bags and process them under even temperature and high pressure in a hot water sealing cylinder. This process enhances the physical and electrical properties of ceramic capacitors and other laminated film products.
What is the maximum pressure capability and stability of this equipment?
The equipment supports a maximum pressure range of 70-200 MPa (with models supporting up to 200 MPa) and maintains high precision with minimal pressure fluctuations of only ±0.2 MPa.
What sizes of green bodies can be processed in the press?
The system is suitable for sealing green bodies ranging in size from 4" to 8", and it is capable of holding multiple sealed green bodies at the same time.
What safety features are integrated into the system?
For operator safety, the equipment is outfitted with a high-sensitivity light curtain located at the material discharge inlet to monitor and prevent hazardous operations.
What are the available options for cylinders and high-pressure types?
Customers can choose between integrated or helical high-pressure types. The cylinder diameter range is customizable between Φ180 and Φ600, with a maximum size of 600*800mm depending on the specific model.
What is the typical cycle time and operating temperature?
The operating cycle ranges from 5 to 30 minutes per time, depending on the product's pressure holding time requirements. The system supports a maximum operating temperature of up to 85°C.