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China Steel Belt Tape Casting Machine Suppliers - Fully Automatic GD-Series Factory Equipment with Explosion-Proof Options
Overview
- Meets high production standards while being suitable for economical applications.
- Suitable for applications in industries such as proton exchange membranes, fuel cell separators, perfluorinated ion membranes, metal films, polymer films, and more.
- Adopts an advanced multi-stage drying process to ensure uniform drying of the film throughout the entire production process.
- Includes a Doctor Blade height range from 5 to 3500 microns with an accuracy of ±(1 micron + 5% material of the thickness). Tool adjustment precision reaches 0.1 microns, ensuring high consistency in the production process and excellent surface quality.
- Mirror-grade steel strip
- Features an intuitive, user-friendly interface that supports multilingual switching and customizable display options, making operation and maintenance easy for global users.
- Doctor blade can be cleaned without the need for disassembly.
Steel belt casting machine for the highest production requirements, ideal for 20-1200um thickness production, from feed to raw embryo winding highly automated control. Its equipment features in its high speed steel belt, non-stop operation coil changing mechanism, the use of feed pump, extrusion casting and electric hot air circulation. The structure design of the equipment is reasonable, and the thickness, density, dryness and uniformity of the film belt are effectively controlled, so as to achieve safety, reliability, high precision and high efficiency.
Cutting-edge Features
Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
DronTech designed Dual-Doctor Blade
Integrates an intelligent operating system for real-time monitoring of production parameters, supporting remote operation and maintenance to significantly enhance production management efficiency.
Features a pneumatic ball valve for precise measurement of liquid level height.
The automatic deviation correction accuracy is within 1 millimeter.
Option
- Effective casting width：220-800mm
- Steel belt length: 6-80m.
- An isolation explosion-proof grade outer frame can be equipped to ensure the safety of operators.
- Roll changing mechanism for non-stop operation.
- Steel belt material options: 304, 316.
- Optional automatic feeding system available.
Technical Specifications
| Parameter | Specification |
|---|---|
| Casting speed | 0.05-20m/min |
| Carrier tape width | 450-1000mm |
| Casting width | 400/900mm |
| Dry tape thickness | 20-3500 μm |
| Thickness accuracy | ±(1 μm+5%belt thickness) |
| Carrier film thickness | 20-3500 μm |
| Dying | Hot air circulation |
| Common drying regime | Steam hot air heating /electric hot air circulation |
Frequently Asked Questions
What industries is this steel belt casting machine suitable for?
It is ideal for applications in industries such as proton exchange membranes, fuel cell separators, perfluorinated ion membranes, metal films, polymer films, and more.
What is the thickness range and accuracy of the doctor blade?
The doctor blade height ranges from 5 to 3500 microns with an accuracy of ±(1 micron + 5% material of the thickness). Tool adjustment precision reaches 0.1 microns, ensuring high consistency.
Does the doctor blade require disassembly for cleaning?
No, the doctor blade features a design that allows it to be cleaned without the need for disassembly.
What are the options for steel belt length and materials?
The steel belt length ranges from 6 to 80 meters, and the material options include 304 and 316 stainless steel.
How does the drying process ensure uniformity?
The machine adopts an advanced multi-stage drying process with options for steam hot air heating or electric hot air circulation to ensure uniform drying throughout the production process.
What is the automatic deviation correction accuracy of the system?
The automatic deviation correction accuracy is highly precise and is maintained within 1 millimeter.