China SE-Series Large-Scale Thin Film Tape Casting Machine - Fully Automatic Suppliers from Trusted Factory
Overview
Meets top production standards, ideal for commercial mass production.
Suitable for LTCC/HTCC/MLCC, specialty ceramic substrates, electronic component films, flow battery energy storage, lithium battery coating, electrolytic water hydrogen production, pharmaceuticals, metal diaphragms, and other industry applications.
Produces films with thicknesses ranging from 5 to 200 μm, meeting diverse production needs.
Applicable slurry viscosity range: 100 - 10000 CPS
Adopts advanced multi-stage drying process to ensure uniform drying of the film throughout the production.
Auto feeding & Doctor Blade height adjust systems, with ±0.1mm slurry injection precision.
The entire machine is fully enclosed, ensuring purified material feeding and complete dust removal and isolation during the casting process.
Film calibration is precise, with liquid level height reaching up to 40.0 mm.
The height range of the Doctor Blade is from 5 to 4500 micrometers, with an accuracy of ±(1 μm + 2% of the PET film thickness). The adjustment accuracy of the doctor blade can reach 1 micrometer, ensuring that the surface of the film is flat and uniform during the production process.
The user interface is intuitive and easy to use, supporting multi-language switching and customizable display options, facilitating operation and maintenance for global users.
Doctor blade can be cleaned without the need for disassembly.
- The bottom baseband heating temperature control range is at Room temperature -- 120℃, the maximum temperature of the last four sections can reach 150℃.
- The equipment uses a combined non-magnetic doctor blade.
- Low temperature casting machine range: Room temperature -- 120℃.
- High temperature casting machine range: Room temperature -- 450℃.
Cutting-edge Features
DronTech designed Dual-Doctor Blade
Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
Use a low-voltage integrated electrostatic dust removal device to enhance the electrostatic elimination effect of the equipment, improving production stability and safety.
The integrated intelligent system enables real-time monitoring of production parameters, supports remote operation and maintenance, improving management and production efficiency while reducing labor costs.
Equipped with carbide blades, ensuring durability and cutting precision, suitable for high-intensity production environments.
Options
Effective casting width: 150-350mm
Drying oven length: 6-10m
Optional high-temperature drying tunnel with a maximum temperature of 450°C.
Optional single-layer or double-layer casting.
Optional online thickness testing and defect detection after casting.
Online marking of casting direction.
The doctor blade can be optionally equipped as a comma doctor blade.
Technical Specifications
| Casting speed | 0.02-6.0m/min |
| Carrier tape width | 150-350mm depends on version |
| Dry tape thickness | 5-200μm depends on the material and machine type |
| Thickness accuracy | ±(1μm+2%Carrier thickness) |
| Applicable slurry viscosity range | 100-10000CPS |
| Dying | Depending on the material can be viewed through the glass Windows of the fuselage |
| Common drying regime | Multi-section bottom heating, tail section air heating (Room temperature -120℃, high temperature casting machine maximum temperature 450℃. Error ±0.1℃) |
Frequently Asked Questions
What is the film thickness range that this casting machine can produce?
The machine is capable of producing high-precision films with thicknesses ranging from 5 to 200 μm, making it suitable for a wide range of industrial applications.
What types of slurry viscosity are compatible with the equipment?
The equipment is designed to handle a broad slurry viscosity range from 100 up to 10,000 CPS, accommodating various material formulations.
What industries and applications is this casting machine suitable for?
It is ideal for LTCC/HTCC/MLCC, specialty ceramic substrates, electronic component films, flow battery energy storage, lithium battery coating, electrolytic water hydrogen production, pharmaceuticals, and metal diaphragms.
What are the temperature capabilities of the drying and heating systems?
The low-temperature casting machine operates from room temperature to 120°C. For high-temperature applications, the optional high-temperature drying tunnel can reach a maximum temperature of 450°C, with a temperature control error of ±0.1°C.
How is the doctor blade cleaned, and does it require disassembly?
No disassembly is required. The doctor blade system is engineered to be cleaned directly on the machine, saving maintenance time and ensuring optimal operational efficiency.
What is the height adjustment precision of the doctor blade?
The height range of the doctor blade is 5 to 4500 micrometers. The system features an adjustment accuracy of up to 1 micrometer, with an overall accuracy of ±(1 μm + 2% of the PET film thickness).