0102030405
China SE-Series Large-Scale Tape Casting Machine - Fully Automatic with Optional Solvent Recovery System from Leading Suppliers and Factory
Overview
- Meets top production standards, ideal for commercial mass production.
- Suitable for LTCC/HTCC/MLCC, specialty ceramic substrates, electronic component films, flow battery energy storage, lithium battery coating, electrolytic water hydrogen production, pharmaceuticals, metal diaphragms, and other industry applications.
- Produces films with thicknesses ranging from 5 to 200 μm, meeting diverse production needs.
- Applicable slurry viscosity range: 100 - 10000 CPS
- Adopts advanced multi-stage drying process to ensure uniform drying of the film throughout the production.
- Auto feeding & Doctor Blade height adjust systems, with ±0.1mm slurry injection precision.
- The entire machine is fully enclosed, ensuring purified material feeding and complete dust removal and isolation during the casting process.
- Film calibration is precise, with liquid level height reaching up to 40.0 mm.
- The height range of the Doctor Blade is from 5 to 4500 micrometers, with an accuracy of ±(1 μm + 2% of the PET film thickness). The adjustment accuracy of the doctor blade can reach 1 micrometer, ensuring that the surface of the film is flat and uniform during the production process.
- The user interface is intuitive and easy to use, supporting multi-language switching and customizable display options, facilitating operation and maintenance for global users.
- Doctor blade can be cleaned without the need for disassembly.
Baseband Heating Temperature Range: Room temperature - 120℃ (maximum temperature of the last four sections can reach 150℃).
Blade System: Combined non-magnetic doctor blade.
Low Temperature Casting Machine: Room temperature - 120℃
High Temperature Casting Machine: Room temperature - 450℃
Cutting-edge Features
- DronTech designed Dual-Doctor Blade
- Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
- Use a low-voltage integrated electrostatic dust removal device to enhance the electrostatic elimination effect of the equipment, improving production stability and safety.
- The integrated intelligent system enables real-time monitoring of production parameters, supports remote operation and maintenance, improving management and production efficiency while reducing labor costs.
- Equipped with carbide blades, ensuring durability and cutting precision, suitable for high-intensity production environments.
Options
- Effective casting width: 150-350mm
- Drying oven length: 6-10m
- Optional high-temperature drying tunnel with a maximum temperature of 450°C.
- Optional single-layer or double-layer casting.
- Optional online thickness testing and defect detection after casting.
- Online marking of casting direction.
- The doctor blade can be optionally equipped as a comma doctor blade.
Technical Specifications
| Casting speed | 0.02-6.0m/min |
| Carrier tape width | 150-350mm depends on version |
| Dry tape thickness | 5-200μm depends on the material and machine type |
| Thickness accuracy | ±(1μm+2%Carrier thickness) |
| Applicable slurry viscosity range | 100-10000CPS |
| Dying | Depending on the material can be viewed through the glass Windows of the fuselage |
| Common drying regime | Multi-section bottom heating, tail section air heating (Room temperature -120℃, high temperature casting machine maximum temperature 450℃. Error ±0.1℃) |
Frequently Asked Questions
What industries can this casting machine be applied to?
This equipment is highly versatile and ideal for commercial mass production in LTCC/HTCC/MLCC, specialty ceramic substrates, electronic component films, flow battery energy storage, lithium battery coating, electrolytic water hydrogen production, pharmaceuticals, and metal diaphragms.
What film thickness and slurry viscosity ranges are supported?
The machine produces dry films with thicknesses ranging from 5 to 200 μm (depending on the material and machine type) and is compatible with a slurry viscosity range of 100 to 10,000 CPS.
How accurate is the doctor blade height adjustment?
The doctor blade height range is 5 to 4500 micrometers with an adjustment accuracy of up to 1 micrometer. The overall thickness accuracy reaches ±(1 μm + 2% of the carrier thickness), ensuring a highly flat and uniform film surface.
What are the heating and temperature control capabilities?
The equipment uses multi-section bottom heating and tail section air heating. The baseband heating temperature control ranges from room temperature to 120℃, with the last four sections reaching up to 150℃. For high-temperature casting machines, the maximum temperature can reach up to 450℃ with an error of ±0.1℃.
Is the doctor blade easy to clean and maintain?
Yes, the doctor blade is designed for convenient maintenance and can be cleaned efficiently without the need for disassembly.
What custom configurations or options are available?
Optional configurations include effective casting widths from 150 to 350mm, drying oven lengths of 6 to 10m, a high-temperature drying tunnel (max 450°C), single or double-layer casting, online thickness testing and defect detection, online direction marking, and a comma doctor blade option.