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China SE-Series Large-Scale Tape Casting Machine - Fully Automatic, High Standards, Suppliers & Factory
Overview
- Meets top production standards, ideal for commercial mass production.
- Suitable for LTCC/HTCC/MLCC, specialty ceramic substrates, electronic component films, flow battery energy storage, lithium battery coating, electrolytic water hydrogen production, pharmaceuticals, metal diaphragms, and other industry applications.
- Produces films with thicknesses ranging from 5 to 200 μm, meeting diverse production needs.
- Applicable slurry viscosity range: 100 - 10000 CPS.
- Adopts advanced multi-stage drying process to ensure uniform drying of the film throughout the production.
- Auto feeding & Doctor Blade height adjust systems, with ±0.1mm slurry injection precision.
- The entire machine is fully enclosed, ensuring purified material feeding and complete dust removal and isolation during the casting process.
- Film calibration is precise, with liquid level height reaching up to 40.0 mm.
- The height range of the Doctor Blade is from 5 to 4500 micrometers, with an accuracy of ±(1 μm + 2% of the PET film thickness). The adjustment accuracy of the doctor blade can reach 1 micrometer, ensuring that the surface of the film is flat and uniform during the production process.
- The user interface is intuitive and easy to use, supporting multi-language switching and customizable display options, facilitating operation and maintenance for global users.
- Doctor blade can be cleaned without the need for disassembly.
Baseband Heating Temp Control: Room temperature - 120℃ (Max temperature of the last four sections can reach 150℃).
Doctor Blade Design: Combined non-magnetic doctor blade.
Low Temperature Casting: Room temperature - 120℃.
High Temperature Casting: Room temperature - 450℃.
Cutting-edge Features
- DronTech designed Dual-Doctor Blade.
- Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
- Use a low-voltage integrated electrostatic dust removal device to enhance the electrostatic elimination effect of the equipment, improving production stability and safety.
- The integrated intelligent system enables real-time monitoring of production parameters, supports remote operation and maintenance, improving management and production efficiency while reducing labor costs.
- Equipped with carbide blades, ensuring durability and cutting precision, suitable for high-intensity production environments.
Options
- Effective casting width: 150-350mm.
- Drying oven length: 6-10m.
- Optional high-temperature drying tunnel with a maximum temperature of 450°C.
- Optional single-layer or double-layer casting.
- Optional online thickness testing and defect detection after casting.
- Online marking of casting direction.
- The doctor blade can be optionally equipped as a comma doctor blade.
Technical Specifications
| Casting speed | 0.02-6.0m/min |
| Carrier tape width | 150-350mm depends on version |
| Dry tape thickness | 5-200μm depends on the material and machine type |
| Thickness accuracy | ±(1μm+2%Carrier thickness) |
| Applicable slurry viscosity range | 100-10000CPS |
| Drying | Depending on the material can be viewed through the glass Windows of the fuselage |
| Common drying regime | Multi-section bottom heating, tail section air heating (Room temperature -120℃, high temperature casting machine maximum temperature 450℃. Error ±0.1℃) |
Frequently Asked Questions
Q: What industries is this casting machine suitable for?
This equipment is ideal for LTCC/HTCC/MLCC, specialty ceramic substrates, electronic component films, flow battery energy storage, lithium battery coating, electrolytic water hydrogen production, pharmaceuticals, and metal diaphragms.
Q: What is the supported film thickness and slurry viscosity range?
It produces films with thicknesses ranging from 5 to 200 μm, and supports an applicable slurry viscosity range of 100 to 10,000 CPS.
Q: How accurate is the doctor blade adjustment?
The doctor blade height ranges from 5 to 4,500 micrometers with an adjustment accuracy of up to 1 micrometer. The overall thickness accuracy is ±(1 μm + 2% of the PET film thickness).
Q: What are the temperature control ranges for drying?
For the low-temperature casting machine, the range is Room temperature to 120℃ (with the last four sections reaching up to 150℃). The high-temperature casting machine option can reach a maximum temperature of 450℃.
Q: Does the doctor blade require disassembly for cleaning?
No, the doctor blade can be cleaned efficiently without the need for disassembly, saving maintenance time and labor.
Q: What custom options are available for this system?
Options include an effective casting width of 150-350mm, drying oven lengths of 6-10m, single or double-layer casting, online thickness testing, defect detection, and upgrading to a comma doctor blade.