0102030405
China SE-Series Large-Scale Tape Casting Machine from Leading Suppliers and Factory with Automatic Features
Overview
- Meets top production standards, ideal for commercial mass production.
- Applicable in industries such as SOFC, proton exchange membrane, ion exchange membrane, polymer membrane, perfluorosulfonic acid proton exchange membrane, perfluorinated ion exchange membrane, fuel cell diaphragm and other industrial application fields.
- Produces films with thicknesses ranging from 10 to 1200 μm, meeting diverse production needs.
- Applicable slurry viscosity range: 100 - 50000 CPS.
- Adopts advanced multi-stage drying process to ensure uniform drying of the film throughout the production.
- Auto feeding & Doctor Blade height adjust systems, with ±0.1mm slurry injection precision.
- The entire machine is fully enclosed, ensuring purified material feeding and complete dust removal and isolation during the casting process.
- Film calibration is precise, with liquid level height reaching up to 40.0 mm.
- The height range of the Doctor Blade is from 5 to 4500 micrometers, with an accuracy of ±(1 μm + 2% of the PET film thickness). The adjustment accuracy of the doctor blade can reach 1 micrometer, ensuring that the surface of the film is flat and uniform during the production process.
- The user interface is intuitive and easy to use, supporting multi-language switching and customizable display options, facilitating operation and maintenance for global users.
- Doctor blade can be cleaned without the need for disassembly.
The bottom baseband heating temperature control range is at Room temperature -- 120℃, the maximum temperature of the last four sections can reach 150℃.
The equipment uses a combined non-magnetic doctor blade.
Low temperature casting machine: Room temperature -- 120℃.
High temperature casting machine: Room temperature -- 450℃.
Cutting-edge Features
- DronTech designed Dual-Doctor Blade.
- Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
- Use a low-voltage integrated electrostatic dust removal device to enhance the electrostatic elimination effect of the equipment, improving production stability and safety.
- The integrated intelligent system enables real-time monitoring of production parameters, supports remote operation and maintenance, improving management and production efficiency while reducing labor costs.
- Equipped with carbide blades, ensuring durability and cutting precision, suitable for high-intensity production environments.
Options
- Effective casting width：350-1200mm.
- Drying oven length：8-36m.
- Optional high-temperature drying tunnel with a maximum temperature of 450°C.
- Optional single-layer or double-layer casting.
- Optional online thickness testing and defect detection after casting.
- Online marking of casting direction.
Technical Specifications
| Casting speed | 0.02-6.0m/min |
| Carrier tape width | 350-1200mm depends on version |
| Dry tape thickness | 5-1500μm depends on the material and machine type |
| Thickness accuracy | ±(1μm+2%Carrier thickness) |
| Carrier film thickness | 50-188μm |
| Dying | Depending on the material can be viewed through the glass Windows of the fuselage |
| Common drying regime | Multi-section bottom heating, tail section air heating (Room temperature -120℃, high temperature casting machine maximum temperature 450℃. Error ±0.1℃) |
Frequently Asked Questions
What industrial applications is this casting machine suitable for?
This machine is ideal for commercial mass production in industries such as SOFC, proton exchange membrane (PEM), ion exchange membrane, polymer membrane, perfluorosulfonic acid proton exchange membrane, perfluorinated ion exchange membrane, fuel cell diaphragm, and other industrial application fields.
What is the thickness range and accuracy of the casting process?
The machine produces films with thicknesses ranging from 10 to 1200 μm (with dry tape thickness capability of 5-1500μm depending on the material). The doctor blade height adjustment accuracy can reach 1 micrometer, ensuring a flat and uniform film surface with a thickness accuracy of ±(1μm + 2% of the carrier thickness).
What are the temperature control ranges for the heating system?
For low-temperature casting machines, the temperature range is Room Temperature to 120℃ (with the last four sections reaching up to 150℃). High-temperature casting machines can support drying tunnel temperatures up to 450℃, maintaining a precise temperature error margin of ±0.1℃.
Does the doctor blade require disassembly for cleaning?
No, the doctor blade system is designed for convenient maintenance and can be easily cleaned without the need for disassembly.
What customizable options are available for production configuration?
Available options include effective casting widths from 350 to 1200mm, drying oven lengths from 8 to 36m, a high-temperature drying tunnel (up to 450°C), single-layer or double-layer casting configurations, online thickness testing, defect detection, and online marking of the casting direction.