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China MU-Series Mid-Scale Tape Casting Machine by Top Suppliers | Compact Design for Small-Medium Scale Production Factory
Overview
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Suitable for tape casting film trials in research institutes and enterprises.
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Suitable for applications in industries such as ceramic film casting, polymer film casting, pharmaceutical filter membrane casting, food-grade gel film casting, organic polymer membrane casting, and magnetic material film casting.
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Capable of producing tapes with thicknesses ranging from 10 to 600 microns to meet diverse experimental needs.
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Adopts a dual drying method with sectional heating. The bottom plate heating (temperature adjustable) and hot air circulation (with variable frequency control for airspeed) are divided into one-meter sections, ensuring uniform drying of the film throughout the production process.
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Features an automatic feeding system with PID flow control, ensuring slurry dispensing accuracy of ±0.1 mm.
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Equipped with advanced laser displacement sensors for liquid level dosing, supporting a liquid level height of up to 40.0 millimeters.
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The coating process is equipped with front lighting background detection, making it easy to visually detect subtle changes in the coating state, allowing for quick adjustments to the coating settings.
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Offers a Doctor Blade height range from 5 to 3500 microns with an accuracy of ±(1 micron + 2% of PET the thickness) and tool adjustment precision reaching 1 microns, guaranteeing high consistency in the production process and excellent surface quality.
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Designed with an intuitive and user-friendly interface that supports multilingual switching and customizable display options, making it easy for global users to operate and maintain.
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Doctor Blade can becleaned without the need for disassembly.
MU series casting machine is to supply the mixture to the material box through the feed Defoaming Tank, the laser displacement sensor controls the liquid level height, and is made by the doctor blade to form a film. The raw embryo produced by the equipment can be dried, and the baseband and green blank can be rolled up for use, or the green blank can be stripped and trimmed after drying, and then cut to the width specified by the user. Advanced servo tension, fast calibration, high automatic control from feeding to winding, widely used in research institutes and enterprises pilot flow extension.
Cutting-edge Features
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DronTech designed Dual-Doctor Blade.
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Incorporates high-precision servo motor control for tape casting, with adjustable speeds ranging from 0.05 to 3 m/min.
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Features rapid baseband correction with an adjustment time of just 1 second, instantly centering the tape for neat winding edges.
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The drying channel is fully enclosed and insulated, ensuring heat retention and safety.
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Includes pneumatic alloy trimming knives with adjustable blade width spacing.
Technical Specifications
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Effective casting width: 200-350mm
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Drying chamber length: 6-10m
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Optional automatic feeding system available
Frequently Asked Questions
What industries can benefit from the MU series casting machine?
The MU series is ideal for film casting applications in fields such as ceramic film, polymers, pharmaceutical filter membranes, food-grade gel films, organic polymer membranes, and magnetic materials.
What is the tape thickness range supported by this machine?
The equipment is capable of producing cast films with thicknesses ranging from 10 to 600 microns to accommodate various research and production requirements.
How does the sectional heating and drying system work?
It utilizes a dual drying method divided into one-meter sections. This includes an adjustable bottom plate heating system and a hot air circulation system with variable frequency control for airspeed to ensure highly uniform drying.
Does the Doctor Blade require disassembly for cleaning?
No, the Doctor Blade is designed for convenient maintenance and can be easily cleaned without the need for disassembly.
What are the technical specifications for the effective casting width and drying chamber?
The machine features an effective casting width of 200-350mm and a drying chamber length of 6-10m. An optional automatic feeding system is also available.