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China Mid-Scale Tape Casting Machine Suppliers - MU-Series Compact Design for Small-Medium Scale Production Factory

The MU-Series Tape Casting Machine is an ideal solution for small to medium-scale production, featuring a compact design that makes it perfect for various manufacturing environments. As a leading supplier in China, we pride ourselves on delivering high-quality machines that enhance production efficiency. Our factory employs cutting-edge technology to ensure that each tape caster adheres to the highest standards of precision and reliability. Choose the MU-Series for your tape casting needs and experience the difference with a trusted partner in the industry
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    Product Detail

    Overview

    Suitable for tape casting film trials in research institutes and enterprises

    Suitable for applications in industries such as ceramic film casting, polymer film casting, pharmaceutical filter membrane casting, food-grade gel film casting, organic polymer membrane casting, and magnetic material film casting.

    Capable of producing tapes with thicknesses ranging from 10 to 600 microns to meet diverse experimental needs

    Adopts a dual drying method with sectional heating. The bottom plate heating (temperature adjustable) and hot air circulation (with variable frequency control for airspeed) are divided into one-meter sections, ensuring uniform drying of the film throughout the production process.

    Features an automatic feeding system with PID flow control, ensuring slurry dispensing accuracy of ±0.1 mm

    Equipped with advanced laser displacement sensors for liquid level dosing, supporting a liquid level height of up to 40.0 millimeters

    The coating process is equipped with front lighting background detection, making it easy to visually detect subtle changes in the coating state, allowing for quick adjustments to the coating settings.

    Offers a Doctor Blade height range from 5 to 3500 microns with an accuracy of ±(1 micron + 2% of PET the thickness) and tool adjustment precision reaching 1 microns, guaranteeing high consistency in the production process and excellent surface quality

    Designed with an intuitive and user-friendly interface that supports multilingual switching and customizable display options, making it easy for global users to operate and maintain

    Doctor Blade can becleaned without the need for disassembly.

    MU series casting machine is to supply the mixture to the material box through the feed defoaming tank, the laser displacement sensor controls the liquid level height, and is made by the doctor blade to form a film.The raw embryo produced by the equipment can be dried, and the baseband and green blank can be rolled up for use, or the green blank can be stripped and trimmed after drying, and then cut to the width specified by the user. Advanced servo tension, fast calibration, high automatic control from feeding to winding, widely used in research institutes and enterprises pilot flow extension.

    Cutting-edge Features

    DronTech designed Dual-Doctor Blade

    Incorporates high-precision servo motor control for tape casting, with adjustable speeds ranging from 0.05 to 3 m/min

    Features rapid baseband correction with an adjustment time of just 1 second, instantly centering the tape for neat winding edges

    The drying channel is fully enclosed and insulated, ensuring heat retention and safety.

    Includes pneumatic alloy trimming knives with adjustable blade width spacing

    Technical Specifications

    • Effective casting width：200-350mm
    • Drying chamber length：6-10m
    • Optional automatic feeding system available

    Technical Specifications

    Option1k0m

    Frequently Asked Questions (FAQ)

    What industries is this casting machine suitable for?
    It is designed for applications in industries such as ceramic film casting, polymer film casting, pharmaceutical filter membrane casting, food-grade gel film casting, organic polymer membrane casting, and magnetic material film casting.
    What thickness range can the MU series casting machine achieve?
    The machine is capable of producing tapes with thicknesses ranging from 10 to 600 microns to meet diverse experimental and trial requirements.
    How does the drying system ensure uniform drying of the film?
    It utilizes a dual drying method with sectional heating. Both the bottom plate heating (temperature adjustable) and the hot air circulation (with variable frequency airspeed control) are divided into one-meter sections, ensuring optimal and uniform drying.
    Does the Doctor Blade require disassembly for cleaning?
    No, the Doctor Blade is designed so that it can be cleaned efficiently without the need for disassembly.
    What is the casting speed range of this equipment?
    Controlled by a high-precision servo motor, the tape casting speed is adjustable and ranges from 0.05 to 3 meters per minute.
    What are the effective casting width and drying chamber length options?
    The effective casting width ranges from 200 to 350 mm, and the drying chamber length ranges from 6 to 10 meters.

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