China ME-Series Large-Scale Tape Casting Machine - Fully Automatic Production by Leading Suppliers and Factory
Overview
- 1 Meets top production standards, ideal for commercial mass production.
- 2 Suitable for ceramic film casting, polymer film casting, alumina ceramic substrates, aluminum nitride ceramic substrates, silicon nitride ceramic substrates, magnetic material film casting, and other industry applications.
- 3 Produces films with thicknesses ranging from 30 to 1500 microns, meeting diverse production needs.
- 4 Auto feeding systems, with ±0.1mm slurry injection precision.
- 5 Film calibration is precise, with liquid level height reaching up to 40.0 mm.
- 6 The user interface is intuitive and easy to use, supporting multi-language switching and customizable display options, facilitating operation and maintenance for global users.
- 7 Adopt ultrasonic rapid deviation correction for more accurate deviation correction and ensure no inclination in Ceramic Tape Casting.
- 8 Maximum tension force can reach 30 kg.
- 9 Offers a Doctor Blade height range from 5 to 4500 microns with an accuracy of ±(1 micron + 2% of Carrier thickness) and tool adjustment precision up to 1 microns, ensuring high consistency in the production process and excellent surface quality.
- 10 Doctor blade can be cleaned without the need for disassembly.
Cutting-edge Tech
- 1 DronTech designed Dual-Doctor Blade.
- 2 Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
- 3 Use low-voltage integrated electrostatic elimination bars, with two sets installed at both the front and rear ends of the machine head respectively, to enhance the electrostatic elimination effect of the equipment and improve the stability and safety of production.
- 4 The integrated intelligent system enables real-time monitoring of production parameters, supports remote operation and maintenance, improving management and production efficiency while reducing labor costs.
- 5 The casting speed is freely adjustable, with a minimum speed of 0.505 m/min and a maximum speed set at 6 m/min. Higher casting speeds can be customized.
Option
- 1 Effective casting width: 650-1200mm (Customizable according to requirements).
- 2 Drying chamber length: 24-36m.
- 3 Online marking of casting direction.
Technical Specifications
| Casting speed | 0.05-6m/min (Higher speeds can be achieved by customization) |
| Carrier tape width | 1100mm |
| Casting width | 1060mm |
| Dry tape thickness | 20-1500mm |
| Thickness accuracy | ±(1 μm + 2% Carrier thickness) |
| Carrier film thickness | 188um |
| Common drying regime | Finned heating rod room temperature -150℃ |
Frequently Asked Questions
What film thicknesses can this casting machine produce?
The machine can produce films with thicknesses ranging from 30 to 1500 microns, making it highly versatile for various production requirements.
What is the maximum casting speed of the equipment?
The standard casting speed ranges from 0.05 to 6 m/min. However, higher casting speeds can be customized according to your specific production demands.
How is high precision and alignment maintained during casting?
The machine adopts ultrasonic rapid deviation correction to ensure precise alignment and prevent any inclination during the Ceramic Tape Casting process.
Can the doctor blade be cleaned without disassembling the unit?
Yes, the doctor blade is designed to be cleaned easily without the need for disassembly, which simplifies maintenance and reduces downtime.
What applications is this tape casting equipment suitable for?
It is ideal for ceramic film casting, polymer film casting, alumina ceramic substrates, aluminum nitride ceramic substrates, silicon nitride ceramic substrates, and magnetic material film casting.
How does the system ensure safety and eliminate static electricity?
It utilizes low-voltage integrated electrostatic elimination bars, with two sets installed at both the front and rear ends of the machine head, to ensure production stability and safety.