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China GD-Series Steel Belt Tape Casting Machine - Fully Automatic, High Production Standards, Suppliers & Factory Options
Overview
- Meets high production standards while being suitable for economical applications.
- Suitable for applications in industries such as proton exchange membranes, fuel cell separators, perfluorinated ion membranes, metal films, polymer films, and more.
- Adopts an advanced multi-stage drying process to ensure uniform drying of the film throughout the entire production process.
- Includes a Doctor Blade height range from 5 to 3500 microns with an accuracy of ±(1 micron + 5% material of the thickness). Tool adjustment precision reaches 0.1 microns, ensuring high consistency in the production process and excellent surface quality.
- Mirror-grade steel strip
- Features an intuitive, user-friendly interface that supports multilingual switching and customizable display options, making operation and maintenance easy for global users.
- Doctor blade can be cleaned without the need for disassembly.
Steel belt casting machine for the highest production requirements, ideal for 20-1200um thickness production, from feed to raw embryo winding highly automated control. Its equipment features in its high speed steel belt, non-stop operation coil changing mechanism, the use of feed pump, extrusion casting and electric hot air circulation. The structure design of the equipment is reasonable, and the thickness, density, dryness and uniformity of the film belt are effectively controlled, so as to achieve safety, reliability, high precision and high efficiency.
Cutting-edge Features
- Adopts a modular design that allows flexible configuration and upgrades based on production needs, making it easy to expand functionality to meet future development requirements.
- DronTech designed Dual-Doctor Blade
- Integrates an intelligent operating system for real-time monitoring of production parameters, supporting remote operation and maintenance to significantly enhance production management efficiency.
- Features a pneumatic ball valve for precise measurement of liquid level height.
- The automatic deviation correction accuracy is within 1 millimeter.
Option
- Effective casting width: 220-800mm
- Steel belt length: 6-80m.
- An isolation explosion-proof grade outer frame can be equipped to ensure the safety of operators.
- Roll changing mechanism for non-stop operation.
- Steel belt material options: 304, 316.
- Optional automatic feeding system available.
Technical Specifications
| Casting speed | 0.05-20m/min |
| Carrier tape width | 450-1000mm |
| Casting width | 400/900mm |
| Dry tape thickness | 20-3500 μm |
| Thickness accuracy | ±(1 μm+5% belt thickness) |
| Carrier film thickness | 20-3500 μm |
| Dying | Hot air circulation |
| Common drying regime | Steam hot air heating / electric hot air circulation |
Frequently Asked Questions (FAQ)
Q: What applications and industries is this steel belt casting machine suitable for?
It is ideal for high-production and economical applications in industries such as proton exchange membranes, fuel cell separators, perfluorinated ion membranes, metal films, polymer films, and more.
Q: What is the thickness range and control accuracy of the system?
The machine is ideal for 20-1200μm thickness production. The doctor blade height range supports 5 to 3500 microns, with a tool adjustment precision of 0.1 microns and a thickness accuracy of ±(1 micron + 5% material of the thickness).
Q: How is the doctor blade cleaned during operation?
The doctor blade features an advanced design that allows it to be cleaned easily without the need for disassembly, reducing downtime and maintenance effort.
Q: What kind of drying process does the casting machine use?
It utilizes an advanced multi-stage drying process with electric hot air circulation or steam hot air heating to ensure uniform drying of the film throughout production.
Q: Does the machine support continuous, non-stop operation during roll changes?
Yes, there is an optional roll changing mechanism designed specifically for non-stop operation, ensuring seamless automated control from feeding to raw embryo winding.
Q: What is the automatic deviation correction accuracy of the steel belt?
The machine is equipped with an automatic deviation correction system that keeps deviation accuracy within 1 millimeter.