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China Automatic Punching Machine for Ceramic Sheet - Reliable Suppliers and Factory for Customizable Hole Punching Solutions

Introducing our advanced Punching Machine, specifically engineered for precision punching of holes in green ceramic tapes. Our state-of-the-art technology allows for customizable punching heads, catering to diverse manufacturing needs. As a leading factory in China, we pride ourselves on being top suppliers in the industry, ensuring high-quality performance and reliability for all your production requirements. Enhance your manufacturing capabilities with our innovative punching solutions tailored for efficiency and accuracy

    Overview

    DL-CK-8SE200 Punching Machine is primarily used to take the film tape, which has been directly casting into rolls, and cut it into sheets of user-specified dimensions. These sheets are then fixed to a metal frame using vacuum suction. They are subsequently transported to the punching area via a screw rod guide, where they are punched according to pre-programmed punching patterns set by the user. The punched green bodies are then automatically picked up by a robotic arm and placed in a designated position in the material box.

    Features

    Features a compact footprint with an adjustable load-bearing caster base for flexible use.

    High positioning accuracy with a maximum error range of 0.01 mm.

    Equipped with multiple sets of customizable punching heads.

    Punching speed is consistent at 15 times per second; can reach up to 20 times per second when the punching distance is 1x1 mm.

    Utilizes mechanical punching, suitable for fired ceramics.

    Supports sheet sizes up to 180x180 mm.

    Punch unit is modular for easy replacement.

    Cutting-edge Features

    Direct import of CAD files for seamless operation.

    Equipped with a CCD vision alignment system for precise positioning.

    Supports secondary positioning for enhanced accuracy.

    Includes a punch breakage detection device for improved reliability and maintenance.

    Can be equipped with an automatic feeding system.

    Can be equipped with a sheet placing and lifting conveyor system.

    Technical Specifications

    Punching speed 15 times /s spacing 1*1mm 20 times /s
    Punching area 180*180mm
    Tape thickness 500 μm
    Positioning accuracy ±0.01mm
    Programming CAD file input
    Work (sheet) fixing Through vacuum, adsorbed to the metal frame fixed
    Carrier film thickness 25-100 μm
    Punching pin exchange Manual replacement
    Control Industrial computer
    Pin breakage test With camera and visual control
    Tape handling Automatic adsorption to material box
    Safety Meet CE standard
    Dimensions 1720*1100*1920cm
    Compressed air: 2L/s
    Vacuum Equipped with vacuum pump

    Frequently Asked Questions

    1. What is the primary purpose of the DL-CK-8SE200 Punching Machine?

    The machine cuts roll-cast film tape into custom-sized sheets, secures them to a metal frame via vacuum suction, guides them to the punching area, and automatically punches them. A robotic arm then transfers the finished parts to a material box.

    2. What is the maximum sheet size and positioning accuracy of the machine?

    The DL-CK-8SE200 supports sheet sizes up to 180x180 mm and delivers high positioning accuracy with a maximum error range of ±0.01 mm.

    3. How fast can the DL-CK-8SE200 punch?

    It maintains a consistent punching speed of 15 times per second, which can increase up to 20 times per second when the punching distance is 1x1 mm.

    4. Does the system support external programming files?

    Yes, the machine supports the direct import of CAD files, allowing for seamless integration and programming of punching patterns.

    5. How does the machine handle alignment and quality control?

    It features a CCD vision alignment system for precise positioning, supports secondary positioning, and includes a visual punch breakage detection device utilizing camera controls.

    6. Is the punch unit difficult to replace or maintain?

    No, the punch unit is designed with a modular structure for quick and easy replacement, and the punching pins support manual exchange.

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