0102030405
Automatic Punching Machine for Ceramic Sheets - China Suppliers & Factory with Customizable Punching Heads
Overview
DL-CK-8SE200 Punching Machine is primarily used to take the film tape, which has been directly casting into rolls, and cut it into sheets of user-specified dimensions. These sheets are then fixed to a metal frame using vacuum suction. They are subsequently transported to the punching area via a screw rod guide, where they are punched according to pre-programmed punching patterns set by the user. The punched green bodies are then automatically picked up by a robotic arm and placed in a designated position in the material box.
1
Features a compact footprint with an adjustable load-bearing caster base for flexible use.
2
High positioning accuracy with a maximum error range of 0.01 mm.
3
Equipped with multiple sets of customizable punching heads.
4
Punching speed is consistent at 15 times per second; can reach up to 20 times per second when the punching distance is 1x1 mm.
5
Utilizes mechanical punching, suitable for fired ceramics.
6
Supports sheet sizes up to 180x180 mm.
7
Punch unit is modular for easy replacement.
Cutting-edge Features
1
Direct import of CAD files for seamless operation.
2
Equipped with a CCD vision alignment system for precise positioning.
3
Supports secondary positioning for enhanced accuracy.
4
Includes a punch breakage detection device for improved reliability and maintenance.
5
Can be equipped with an automatic feeding system.
6
Can be equipped with a sheet placing and lifting conveyor system.
Technical Specifications
| Punching speed | 15 times /s spacing 1*1mm 20 times /s |
| Punching area | 180*180mm |
| Tape thickness | 500 μm |
| Positioning accuracy | ±0.01mm |
| Programming | CAD file input |
| Work (sheet) fixing | Through vacuum, adsorbed to the metal frame fixed |
| Carrier film thickness | 25-100 μm |
| Punching pin exchange | Manual replacement |
| Control | Industrial computer |
| Pin breakage test | With camera and visual control |
| Tape handling | Automatic adsorption to material box |
| Safety | Meet CE standard |
| Dimensions | 1720*1100*1920cm |
| Compressed air: | 2L/s |
| Vacuum | Equipped with vacuum pump |
Frequently Asked Questions (FAQ)
Q1: What is the primary function of the DL-CK-8SE200 Punching Machine?
A1: It is designed to cut cast roll film tape into specific sheet dimensions, secure them via vacuum suction onto a metal frame, transport them to the punching zone, execute pre-programmed punch patterns, and automatically collect the finished bodies into a material box using a robotic arm.
Q2: What is the maximum sheet size and positioning accuracy of this machine?
A2: The DL-CK-8SE200 supports sheet sizes up to 180*180 mm and achieves an exceptional positioning accuracy of ±0.01 mm.
Q3: How fast can the machine perform punching operations?
A3: The standard punching speed is 15 times per second. However, it can reach up to 20 times per second when the punching spacing is configured to 1*1 mm.
Q4: Does the machine support digital drawing files for programming?
A4: Yes, it supports direct CAD file input, allowing for seamless operation and programming directly from design files.
Q5: How does the system handle and detect punch pin breakage?
A5: The machine features an integrated pin breakage test system equipped with a camera and specialized visual control software to ensure high reliability.
Q6: What alignment technologies are used to ensure precision?
A6: It utilizes a high-precision CCD vision alignment system and supports secondary positioning to ensure maximum accuracy during the punching process.