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Automatic Punching Machine for Ceramic Sheets - China Suppliers & Factory for Customizable Solutions
Overview
DL-CK-8SE200 Punching Machine is primarily used to take the film tape, which has been directly casting into rolls, and cut it into sheets of user-specified dimensions. These sheets are then fixed to a metal frame using vacuum suction. They are subsequently transported to the punching area via a screw rod guide, where they are punched according to pre-programmed punching patterns set by the user. The punched green bodies are then automatically picked up by a robotic arm and placed in a designated position in the material box.
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Features a compact footprint with an adjustable load-bearing caster base for flexible use.
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High positioning accuracy with a maximum error range of 0.01 mm.
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Equipped with multiple sets of customizable punching heads.
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Punching speed is consistent at 15 times per second; can reach up to 20 times per second when the punching distance is 1x1 mm.
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Utilizes mechanical punching, suitable for fired ceramics.
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Supports sheet sizes up to 180x180 mm.
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Punch unit is modular for easy replacement.
Cutting-edge Features
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Direct import of CAD files for seamless operation.
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Equipped with a CCD vision alignment system for precise positioning.
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Supports secondary positioning for enhanced accuracy.
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Includes a punch breakage detection device for improved reliability and maintenance.
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Can be equipped with an automatic feeding system.
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Can be equipped with a sheet placing and lifting conveyor system.
Technical Specifications
| Punching speed | 15 times /s spacing 1*1mm 20 times /s |
| Punching area | 180*180mm |
| Tape thickness | 500 μm |
| Positioning accuracy | ±0.01mm |
| Programming | CAD file input |
| Work (sheet) fixing | Through vacuum, adsorbed to the metal frame fixed |
| Carrier film thickness | 25-100 μm |
| Punching pin exchange | Manual replacement |
| Control | Industrial computer |
| Pin breakage test | With camera and visual control |
| Tape handling | Automatic adsorption to material box |
| Safety | Meet CE standard |
| Dimensions | 1720*1100*1920cm |
| Compressed air: | 2L/s |
| Vacuum | Equipped with vacuum pump |
Frequently Asked Questions (FAQ)
What is the primary application of the DL-CK-8SE200 Punching Machine?
It is primarily used to cut film tape (directly cast into rolls) into sheets of user-specified dimensions, fix them to a metal frame using vacuum suction, and automatically punch them according to pre-programmed patterns.
What is the punching speed and positioning accuracy of this machine?
The machine offers a consistent punching speed of 15 times per second, which can reach up to 20 times per second when the punching distance is 1x1 mm. It features a high positioning accuracy with a maximum error range of ±0.01 mm.
What file formats are supported for programming the punching patterns?
The DL-CK-8SE200 supports the direct import of CAD files, allowing for seamless operation and easy setup of customized punching patterns.
How does the machine detect punch breakage?
The system features a dedicated pin breakage test device equipped with a camera and visual control system to ensure reliability and simplify maintenance.
Does the machine support custom sheet sizes and modular replacement?
Yes, it supports sheet sizes up to 180x180 mm. Additionally, the punch unit is fully modular, allowing for easy, manual replacement of the punching heads.
What are the safety standards and dimensions of the DL-CK-8SE200?
The machine is built to meet CE standards for safety. Its overall dimensions are 1720*1100*1920cm, and it features a compact footprint with an adjustable load-bearing caster base.