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Automatic Punching Machine for Ceramic Sheets - China Suppliers & Factory Customizable Solutions
Overview
DL-CK-8SE200 Punching Machine is primarily used to take the film tape, which has been directly casting into rolls, and cut it into sheets of user-specified dimensions. These sheets are then fixed to a metal frame using vacuum suction. They are subsequently transported to the punching area via a screw rod guide, where they are punched according to pre-programmed punching patterns set by the user. The punched green bodies are then automatically picked up by a robotic arm and placed in a designated position in the material box.
Features a compact footprint with an adjustable load-bearing caster base for flexible use.
High positioning accuracy with a maximum error range of 0.01 mm.
Equipped with multiple sets of customizable punching heads.
Punching speed is consistent at 15 times per second; can reach up to 20 times per second when the punching distance is 1x1 mm.
Utilizes mechanical punching, suitable for fired ceramics.
Supports sheet sizes up to 180x180 mm.
Punch unit is modular for easy replacement.
Cutting-edge Features
Direct import of CAD files for seamless operation.
Equipped with a CCD vision alignment system for precise positioning.
Supports secondary positioning for enhanced accuracy.
Includes a punch breakage detection device for improved reliability and maintenance.
Can be equipped with an automatic feeding system.
Can be equipped with a sheet placing and lifting conveyor system.
Technical Specifications
| Punching speed | 15 times /s spacing 1*1mm 20 times /s |
| Punching area | 180*180mm |
| Tape thickness | 500 μm |
| Positioning accuracy | ±0.01mm |
| Programming | CAD file input |
| Work (sheet) fixing | Through vacuum, adsorbed to the metal frame fixed |
| Carrier film thickness | 25-100 μm |
| Punching pin exchange | Manual replacement |
| Control | Industrial computer |
| Pin breakage test | With camera and visual control |
| Tape handling | Automatic adsorption to material box |
| Safety | Meet CE standard |
| Dimensions | 1720*1100*1920cm |
| Compressed air | 2L/s |
| Vacuum | Equipped with vacuum pump |
Frequently Asked Questions
Q: What is the primary function of the DL-CK-8SE200 Punching Machine?
It is designed to take film tape cast into rolls, cut it into sheets of user-specified dimensions, fix them to a metal frame via vacuum suction, transport them to the punching area, and automatically punch them based on pre-programmed patterns.
Q: What is the positioning accuracy of the punching machine?
The machine delivers high positioning accuracy with a maximum error range of ±0.01 mm, supported by a CCD vision alignment system and secondary positioning capabilities.
Q: How fast can the DL-CK-8SE200 punch materials?
It operates at a consistent speed of 15 times per second, which can reach up to 20 times per second when the punching distance spacing is set to 1x1 mm.
Q: What programming files does the system support?
The system supports the direct import of CAD files, allowing for seamless programming and operation through an industrial computer.
Q: How are the sheets fixed and handled during processing?
The workpieces (sheets) are fixed to the metal frame using vacuum adsorption. Once punched, the green bodies are automatically picked up by a robotic arm and transferred to the designated material box.
Q: Does the machine have safety certifications and pin breakage checks?
Yes, the machine meets CE safety standards and is equipped with a pin breakage detection system utilizing a camera and visual control.